• Title/Summary/Keyword: automation method

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A study on the seam tracking in CO_2$ fillet welding by using an arc sensor (CO_2$ 용접에서 전기적인 아크신호를 이용한 수평 필릿 용접선 추적에 관한 연구)

  • 선채규;김재웅;나석주;조형석;최칠룡
    • Journal of Welding and Joining
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    • v.8 no.3
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    • pp.70-78
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    • 1990
  • The harsh nature of welding environments makes welding a prime candidate for process automation. Among the variety of welding processes available, gas metal arc welding is one of the most frequently used methods, primarily because it is highly suited to a wide range of applications, and also to automation. Automatic seam tracking method is one of the most demanded techniques for automatic control of arc welding. In this study a seam tracking system has been developed by using the welding arc itself as a sensor. This paper described the principle and experimental result of the arc sensor system, as well as the development and application of the automatic CO_2$ welding for the horizontal fillet welding. A basic problem in horizontal fillet welding is the prevention of hanging bead formation such as undercut at the vertical plate and overlap at the horizontal plate. To produce the symmetric bead shape, the relationship of bead shape to welding parameters(welding velocity, weaving width, weaving speed, tip to workpiece distance) was also investigated.

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Prototyping the Brake Shields of a Vehicle by Dieless CNC Forming Technology (다이레스 CNC 포밍을 이용한 자동차용 브레이크 더스트 쉴드 시작품 제작)

  • Lee H.J.;Kang S.H.;Yeom K.S.;Gang Byeong-Su;Wang D.H.;Kang J.K.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.529-530
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    • 2006
  • Manufacturing industry is changing rapidly. Prototyping with rapid manufacturing is a part of every business in many companies and prototypes are used efficiently as a part of the production development process. Sheet metal forming has traditionally been a technology area where prototyping has been extremely expensive and efficient options for low volume have been limited. This paper describes the process for incremental sheet forming technologies to make the prototype for a brake dust shield of vehicles, which includes the remodeling method to make a base mold and tool path for sheet metal forming and 5-axes laser cutting machine to trim the prototype product.

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Multi-objective Optimization Model with AHP Decision-making for Cloud Service Composition

  • Liu, Li;Zhang, Miao
    • KSII Transactions on Internet and Information Systems (TIIS)
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    • v.9 no.9
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    • pp.3293-3311
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    • 2015
  • Cloud services are required to be composed as a single service to fulfill the workflow applications. Service composition in Cloud raises new challenges caused by the diversity of users with different QoS requirements and vague preferences, as well as the development of cloud computing having geographically distributed characteristics. So the selection of the best service composition is a complex problem and it faces trade-off among various QoS criteria. In this paper, we propose a Cloud service composition approach based on evolutionary algorithms, i.e., NSGA-II and MOPSO. We utilize the combination of multi-objective evolutionary approaches and Decision-Making method (AHP) to solve Cloud service composition optimization problem. The weights generated from AHP are applied to the Crowding Distance calculations of the above two evolutionary algorithms. Our algorithm beats single-objective algorithms on the optimization ability. And compared with general multi-objective algorithms, it is able to precisely capture the users' preferences. The results of the simulation also show that our approach can achieve a better scalability.

Development of Knowledge-based Method to Automatically Derive the Deformation Estimation Formula due to Line Heating (선상가열 변형예측식 자동 산출을 위한 지식기반 방법의 개발)

  • Lee, Joo-Sung
    • Journal of Welding and Joining
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    • v.28 no.1
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    • pp.92-99
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    • 2010
  • For the last couple of decades many studies have been carried out to find out solutions to improve the effectiveness and productivity of the plate forming process. The practical way for the automation of the plate forming process has not been, however, developed yet. Since the characteristics of heating machines may be different form each other, it is necessary to investigate the thermal deformation characteristics of the heating machine to be used in the automation system. And their characteristics may be updated as new information about thermal deformation by heating is accumulated. In this paper, data base system has been constructed based on the results of experiments and numerical analyses, which will be used in deriving the deformation estimation formula. The computer code which can automatically derive the deformation estimation formula has been also developed. This paper also illustrates how the formula is updated as experimental data are added. From the present findings, it can be said that the automatic deriving procedure may be important in the automated plate forming system since the heating line information to be generated must be directly influenced by the deformation estimation formula.

Breakdown Characteristics and Survival Probability of Turn-to- Turn Models for a HTS Transformer

  • Cheon H.G.;Baek S.M.;Seong K.C.;Kim H.J.;Kim S.H.
    • Progress in Superconductivity and Cryogenics
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    • v.7 no.2
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    • pp.21-26
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    • 2005
  • Breakdown characteristics and survival probability of turn-to-turn models were investigated under ac and impulse voltage at 77K. For experiments, two test electrode models were fabricated: One is point contact model and the other is surface contact model. Both are made of copper wrapped by O.025mm thick polyimide film(Kapton). The experimental results were analyzed statistically using Weibull distribution in order to examine the wrapping number effects on voltage-time characteristics under ac voltage as well as under impulse voltage in LN$_{2}$. Also survival analysis were performed according to the Kaplan-Meier method. The breakdown voltages of surface contact model are lower than that of point contact model, because the contact area of surface contact model is wider than that of point contact model. Besides, the shape parameter of point contact model is a little bit larger than that of surface contact model. The time to breakdown t$_{50}$ is decreased as the applied voltage is increased, and the lifetime indices slightly are increased as the number of layers is increased. According to the increasing applied voltage and decreasing wrapping number, the survival probability is increased.

Structural and Dynamic Characteristic Analysis for Automatic Magazine Feeder in Automation Assembly System for LED Convergency Lighting (LED 융합조명의 자동화 조립 시스템에서 전자동 매거진 피더에 관한 구조해석과 동특성 분석)

  • Choo, Se-Woong;Jeong, Sang-Hwa
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.1
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    • pp.23-33
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    • 2018
  • In the general manual feeder of an LED lighting assembly system, many workers are needed to supply parts to the main conveyor. The automatic feeder for modern automation lighting assembly systems consists of a completely automated feeding system and a magazine system that supplies the parts automatically. A standardized LED panel and diffusion cover is stacked in the cartridge of the magazine system. The structural safety of the automatic feeding system with regard to handling the load from the panels and covers stored in the cartridge should be guaranteed. LED convergency lighting modules are assembled using two LED panels and one diffusion cover in an automatic feeder. In this study, the structural safety and fatigue life of the automatic feeder and magazine were analyzed by considering the load generated in the automatically assembled LED convergency lighting system. In addition, the dynamic behavior of each auto-feeding system and magazine delivery system was visualized, and the working process was evaluated via dynamic simulation using a virtual engineering method. A tack time table for automatic feeding systems was derived by developing a virtual prototype.

Disturbance observer based adaptive sliding mode control for power tracking of PWRs

  • Hui, Jiuwu;Yuan, Jingqi
    • Nuclear Engineering and Technology
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    • v.52 no.11
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    • pp.2522-2534
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    • 2020
  • It is well known that the model of nuclear reactors features natural nonlinearity, and variable parameters during power tracking operation. In this paper, a disturbance observer-based adaptive sliding mode control (DOB-ASMC) strategy is proposed for power tracking of the pressurized-water reactor (PWR) in the presence of lumped disturbances. The nuclear reactor model is firstly established based on point-reactor kinetics equations with six delayed neutron groups. Then, a new sliding mode disturbance observer is designed to estimate the lumped disturbance, and its stability is discussed. On the basis of the developed DOB, an adaptive sliding mode control scheme is proposed, which is a combination of backstepping technique and integral sliding mode control approach. In addition, an adaptive law is introduced to enhance the robustness of a PWR with disturbances. The asymptotic stability of the overall control system is verified by Lyapunov stability theory. Simulation results are provided to demonstrate that the proposed DOB-ASMC strategy has better power tracking performance than conventional sliding mode controller and PID control method as well as conventional backstepping controller.

Study on Simulation Model Generation of a Shipyard Panel Block Shop using a Neutral Data Format for Production Information (생산 정보의 중립 데이터 포맷을 이용한 조선소 판넬 공장의 시뮬레이션 모델 생성에 관한 연구)

  • Lee, Dong Kun;Back, Myung Gi;Lee, Kwangkook;Park, Jun Soo;Shin, Jong Gye
    • Journal of the Society of Naval Architects of Korea
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    • v.50 no.5
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    • pp.314-323
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    • 2013
  • Production simulation technology is beneficial to solve the complicated and fluctuated problems in a shipyard. It takes too much time and effort to build simulation models in the field, though. This research proposes a feasible method to reduce the difficulties related to simulation modeling for the factory or shop capacity analysis. In addition, a proposed neutral data format for production information is efficient to manage information acquisition for simulation modeling automation. A panel block shop model is contributed to comparison between the conventional technique and the automated one. The automation technique is highly recommended to run a rapid simulation in the shipyard problem.

A Study on the Control Characteristics of ER Valve-FHA System and Durability Test

  • Jang Sung-Cheol;Chang Tae-Hyun
    • Journal of Mechanical Science and Technology
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    • v.19 no.8
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    • pp.1621-1631
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    • 2005
  • In this paper, making the best use of the features of the electro-rheological (ER) valve, a two-port pressure control valve using ER fluids is proposed and manufactured. The ER-Valve characteristics are evaluated by changing the intensity of the electric field and the number of electrode. As only with electrical signal change to the ER-Valve in which ER fluid flowing, ER fluid flow is controlled, so development of simple ER-Valves have been tried. The ER-Valves and pressure drop check method are considered to be applied to the fluid power industry. Using the manufactured pressure control valve, a one-link manipulator with FHA (Flexible Hydraulic Actuator) is driven. As a result, it is experimentally confirmed that the pressure control valve using ER fluids is applicable to use in driving actuator. If it applies characteristics of the ER fluids, it will be able to apply in the control system for the ER Valve which occurs from industrial controller. After having durability test, shear stress increased regularly because of starch particles crushed by pump and particle size that was almost the same. Moreover, Ra of copper electrode increased about 1.56 times rather than before those of performing durability test, and Rz increased about 2.2 times.

Automatic Guided Vehicle Design and Implementation for Intelligent Unmanned Mobile systems (지능형 무인 이동 시스템을 위한 Automatic Guided Vehicle 설계 및 구현)

  • Kang, Jin Gu
    • Journal of Korea Society of Digital Industry and Information Management
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    • v.10 no.1
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    • pp.73-79
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    • 2014
  • In this study, the unmanned vehicle to develop a preliminary step, we were facilities for Automated Guided Vehicle (AGV) simulator is designed and implemented. Industry is increasingly the more advanced automation and management systems need to be efficient. These studies are at least 24-hour continuous unmanned vehicles and personnel can result in reduction of labor costs. In addition, safety accidents can be minimized in the industry as an effect of intelligent AGV is essential. This study is the initial step for the development of AGV. manufactured simulator to Simulation and drives the performance of the system is evaluated. The configuration of the simulator, ultrasonic sensors, infrared sensors, and using the obstacle were to follow a given path. In addition, two-way communication between the host computer and the main processor that was. communication method that IEE802.11 meets the standard is applied to high-speed wireless LAN systems, each of the sensor information is calculated. AGV having a drive shaft 4 of the four wheels are respectively independent structure. AGV's main processor is driven using a high-performance DSP, and the controller controls the steering device of the load could be significantly reduced.