• Title/Summary/Keyword: atomization

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A STUDY ON HIGH-EFFICIENCY ATOMIZATION OF MOLTEN MATERIALS (PART 1: AN EXPERIMENTAL STUDY ON SUPPLYING MECHANISM BY AIR JETS) (Atomize 법에 의한 용융소재의 고효율 미세화에 관한 연구 (제1보:공기제트에 의한 액체의 공급기구))

  • Oh, J.G.;Lee, Ch.W.;Seok, J.K.
    • Journal of ILASS-Korea
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    • v.2 no.2
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    • pp.35-42
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    • 1997
  • An innovating technique of atomizer has been proposed to supply and to atomise molten materials. Both of a simple geometry of nozzle and an improved nozzle have been fabricated in the present study. With these nozzles, characteristics of the suction and disintegration have been empirically investigated. The important conclusions are as follows; In the case of a simple nozzle: 1) Although the sucking up and supplying of molten materials are available, the applications of powder metallurgy are limited. 2) It is concluded that the more air flow rate, $W_A$ or the shorter the height of air nozzle from the surface of supplied water, $L_h$, the more the atomizing mass of liquids, $W_L$. In the case of an improved nozzle: 3) The stable liquids can be supplied due to cut off the passage of surrounding air entrainment by air jets. 4) The atomizing mass of liquids, $W_L$ has affected not so much on the height of nozzle from the surface of supplied water, $L_h$ as that from the orifice, hc.

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Pulverized Coal Particle Presence Inside CWM Droplet (CWM 방울안의 미분탄 존재)

  • 김종호;김성준
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.5
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    • pp.1211-1221
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    • 1990
  • The purpose of this study is to get experimental data on the distribution of CWM (Coal- Water Mixture) droplets size and the presence of pulverized coal particles inside CWM droplets. Atomization of CWM is done by Twin-Fluid Atomizer. The operational parameters are atomizing air pressure, coal particle loading, mean size of pulverized coal particles and sampling positions across spray. Th data analysis is initiated by Impression Sampling Method(Magnesium Oxide Technique) and Photo-technique and counting works are followed. Experimental work induces following research results. The variation of particle loadings in slurry makes no appreciable effects on the mean size of CWM droplets. It is evident that atomizing air pressure has very strong effect on the atomization of slurry. The mean size of atomized fuel droplets is dramatically reduced with the increasing air pressure. The population ratio of droplets without coal particles to total number of droplets is decreased as atomizing air pressure or loading rises and the same trend is obtained as the mean size of coal particles becomes smaller but a certain tendency of coal particle presence inside droplets could not be found from the change of sampling positions.

Atomization of Shear-Thinning Liquid Slurry Discharging from Fan Spray Nozzles (고형성분이 포함된 전단희석 유체의 선형(扇形) 분무노즐을 통한 미립화)

  • An, S.M.;Ryu, S.U.;Lee, S.Y.
    • Journal of ILASS-Korea
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    • v.13 no.1
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    • pp.42-50
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    • 2008
  • In the present work, atomization characteristics of shear-thinning liquid slurry discharging from fan spray nozzles were studied experimentally for spray painting applications. The effects of solid particle size and concentration on the properties (especially on the viscosity) of suspensions and mean drop size were examined by using model fluids. In the range of low particle concentration (below 3 wt%), the fluid viscosity was primarily determined by the particle size. On the other hand, in the range of high particle concentration (higher than 10 wt%), the agglomeration phenomenon and the oil absorption capability of solid particles played major roles in determining the fluid viscosity. In the high concentration region, which most of the paints belong to, the fluid became more viscous and the shear thinning behavior appeared more prominent as the particle concentration was increased. In this region, mean drop size(SMD) decreased more rapidly with the increase of the injection pressure. Also, SMD became larger with the higher particle concentration and the larger particle size.

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LES of Breakup and Atomization Characteristics of a Liquid Jet into Cross Turbulent Flow (난류 횡단류에 수직 분사 되는 액주의 분열 및 기화 특성에 관한 LES)

  • Yang, Seung-Joon;Koo, Ja-Ye;Sung, Hong-Gye;Yang, Vigor
    • Journal of the Korean Society of Propulsion Engineers
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    • v.14 no.2
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    • pp.1-9
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    • 2010
  • LES(Large eddy simulation) of breakup and droplet atomization of a liquid jet into cross turbulent flow was performed. Two phase flow of gas and liquid phases were modeled by the mixed numerical scheme of both Eulerian and Lagrangian methods for gas and liquid droplet respectively. The breakup process of a liquid column and droplets was observed by implementing the blob-KH wave breakup model. The penetration depth into cross flow was comparable with experimental data for several variants of the liquid-gas momentum flux ratio by varying liquid injection velocity. SMD(Sauter Mean Diameter) distribution downstream of jet was analyzed.

Numerical Simulation on a Reacting Flow Field with Various Injection conditions (소형가스터빈용 인젝터의 분무 특성에 따른 반응 유동장 전산 해석)

  • Kim, Sei-Hwan;Jeung, In-Seuck;Park, Hee-Ho;Na, Sang-Kwon
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2010.05a
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    • pp.300-303
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    • 2010
  • This work shows the result of numerical simulation on a reacting flow by varying atomization properties which can be obtained from a injector for a small and low power aircraft gas turbine engine. Because the atomization properties mainly affect on the performance of the engine, a lot of efficiency tests are needed when a new injector is developed. Nowadays researches has been actively performed using computational analysis. Using commercial package CFD-ACE+, basic studies on the reacting flow field have been conducted. Those results show that the reaction rate is increased when higher pressure and wider angle spray condition are used. More smaller parcels can also enhance the fuel-air reaction.

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Gas Atomization and Consolidation of Thermoelectric Materials

  • Hong, S.J.;Lee, M.K.;Rhee, C.K.;Chun, B.S.
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.480-481
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    • 2006
  • The n-type $(95%Bi_2Te_3-5%Bi_2Se_3)$ compound was newly fabricated by gas atomization and hot extrusion, which is considered to be a mass production technique of this alloy. The effect of powder size on thermoelectric properties of 0.04% $SbI_3$ doped $95%Bi_2Te_3-5%Bi_2Se_3$ alloy were investigated. Seebeck coefficient $({\alpha})$ and Electrical resistivity $(\rho)$ increased with increasing powder size due to the decrease in carrier concentration by oxygen content. With increasing powder size, the compressive strength of $95%Bi_2Te_3-5%Bi_2Se_3$ alloy was increased due to the relative high density. The compound with ${\sim}300\;{\mu}m$ size shows the highest power factor among the four different powder sizes. The rapidly solidified and hot extruded compound using $200[\sim}300{\mu}m$ powder size shows the highest compressive strength.

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Development of Spherical Fine Powders by High-pressure Water Atomization Using Swirl Water Jet (II)

  • Terai, Shinji;Kikukawa, Masato;Inaba, Tsuneta;Koyama, Tadashi
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.16-17
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    • 2006
  • In order to obtain spherical fine powder, we have developed a new method of high-pressure water atomization system using swirl water jet with the swirl angle $(\omega)$. The effect of nozzle apex angle $(\theta)$ upon the morphology of atomized powders was investigated. Molten copper was atomized by this method, with $\omega=0.2$ rad (swirl water jet) and $\omega=0$ rad (conical water jet). It was found that the median diameter $(D_{50})$ of atomized powders decreased with decreasing $(\theta)$ down to 0.35 rad in each $\omega$, but under ${\theta}<\;0.35$ rad, $D_{50}$ increased abruptly with decreasing $\theta$ for $\omega=0$ rad, while it was still decreased with decreasing $(\theta)$ for $\omega=0.2$ rad.

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A Study on the Atomization Characteristics of the Ultrasonic-Energy-Irradiation High Viscosity Biodiesel Blended Fuel (초음파 에너지 조사 고 점도 바이오디젤 혼합연료의 미립화 특성에 관한 연구)

  • Song Yong-Seek;Yang In-Kwon;Kim Bong-Seock;Ryu Jung-In
    • Journal of Energy Engineering
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    • v.13 no.4
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    • pp.235-241
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    • 2004
  • This experiment was undertaken to investigate the atomization characteristics of the high viscosity biodiesel blended fuel and ultrasonic energy irradiation one. Test fuels were conventional diesel fuel and biodiesel one. We compared to the characteristics of viscosity and surface tension, SMD between high viscosity biodiesel blended fuel and ultrasonic energy irradiation one. Sauter mean diameter was measured under the variation of the spray distance. Viscosity and surface tension were measured under the variation of the time trace. To measure the droplet size, we used the Malvern system 2600c. Droplet size distribution was analyzed from the result data of Malvern system. Through this experiment, we found that the condition of the ultrasonic energy irradiation situation had smaller Sauter mean diameter of droplet, viscosity and surface tension than those of the conventional situation.