• Title/Summary/Keyword: artificial lightweight aggregate concrete

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Mix Design Procedure of Structural Concrete Using Artificial Lightweight Aggregates Produced from Bottom Ash and Dredged Soils (바텀애시 및 준설토 기반의 인공 경량골재를 활용한 구조용 콘크리트의 배합설계 절차)

  • Lee, Kyung-Ho;Yang, Keun-Hyeok
    • Journal of the Korea Institute of Building Construction
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    • v.18 no.2
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    • pp.133-140
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    • 2018
  • The objective of this study is to propose a reliable mixing design procedure of concrete using artificial lightweight aggregate produced from expanded bottom ash and dredged soil. Based on test results obtained from 25 mixes, empirical equations to determine water-to-cement ratio, unit cement content, and replacement level of lightweight fine aggregates were formulated with regard to the targeted performance (compressive strength, dry density, initial slump, and air content) of lightweight aggregate concrete. From the proposed equations and absolute volume mixing concept, unit weight of each ingredient was calculated. The proposed mix design procedure limits the fine aggregate-to-total aggregate ratio by considering the replacement level of lightweight fine aggregates, different to previous approach for expanded fly ash and clay-based lightweight aggregate concrete. Thus, it is expected that the proposed procedure is effectively applied for determining the first trial mixing proportions for the designed requirements of concrete.

Characteristics of Fracture Energy on Steel Fiber-Reinforced Lightweight Polymer Concrete

  • Youn, Joon-No;Sung, Chan-Yong
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.45 no.7
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    • pp.11-19
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    • 2003
  • In this study, unsaturated polyester resin, artificial lightweight coarse aggregate, artificial lightweight fine aggregate, heavy calcium carbonate and steel fiber were used to produce a steel fiber-reinforced lightweight polymer concrete with which mechanical properties were examined. Results of this experimental study showed that the flexural strength of unnotched steel fiber-reinforced lightweight polymer concrete increased from 8.61 to 13.96 MPa when mixing ratio of fiber content increased from 0 to 1.5%. Stress intensity factors($K_{IC}$) increased with increasing fiber content ratio while it did not increase with increasing notch ratio. Energy release rate ($G_{IC}$) turned out to depend upon the notch size, and it increased with increasing steel fiber content.

Influence of the Mixing Factor on the Properties of Concrete Used Artificial Lightweight Aggregates (인공경량골재를 사용한 콘크리트의 물성에 미치는 배합요인의 영향)

  • Shin, Jae-Kyung;Choi, Jin-Man;Jeong, Yong
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2008.11a
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    • pp.73-77
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    • 2008
  • Structural lightweight concrete will reduced total loads of supporting sections and foundations in archtectural and civil structures. So, the lightweight concrete can be used widely for various purpose in the archtectural and civil structures. This paper were examined the influence of the mixing factor on the fresh and hardened properties of lightweight concrete that are used 2types of the differences properties of lightweight aggregates. According to types of lightweight aggregates, the case of synthetic lightweight aggregate are have need higher s/a; 2~4% on mixing proportion. Lightweight concrete was somewhat exhibit lower compressive strength than ordinary concrete. However it was not showed a marked difference. According to types of lightweight aggregates, the case of synthetic the lightweight aggregate are highest performance in fresh and hardened concrete.

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A Study of the Basic Properties of Lightweight Aggregate Concrete for Offshore Structures Application (해양구조물 적용을 위한 경량골재콘크리트의 기초물성에 관한 연구)

  • Kim, Myung-Sik;Jang, Hee-Suk;Kim, Chung-Ho;Baek, Dong-Il
    • Journal of Ocean Engineering and Technology
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    • v.25 no.1
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    • pp.73-79
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    • 2011
  • The various properties of concrete have been required, as civil engineering structures are getting larger and complicated. Therefore, the high performance of concrete, such as high strength, high fluidity, and low hydration heat, has been investigated largely. In this study, the properties of lightweight concrete-reducing self-weight of structure member have been studied in order to check the applicability of lightweight aggregate concrete to structural material. The experiments on compressive strength, splitting tensile strength, unit weight, and modulus of elasticity have been conducted with varying PLC, LWCI, LWCII, LWCII-SF5, LWCII-SF15 to check the basic properties. The compressive strength of 21MPa was obtained easily by using lightweight aggregate concrete and the addition of silica fume to increase the compressive strength slightly. To use lightweight aggregate concrete for civil engineering structures, systematic and rigorous studies are necessary.

Development of Super Lightweight Aggregate for Non-Structural Concrete using Sewage Sludge (하수 슬러지를 이용한 비구조용 초경량골재의 개발)

  • 문경주;위영미;박희열;이무성;소양섭
    • Proceedings of the Korea Concrete Institute Conference
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    • 2002.05a
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    • pp.619-624
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    • 2002
  • The purpose of this study is to manufacture sintered lightweight aggregate for non-structural concrete using sewage sludge, organic waste matter is produced to a sewage treatment plant. It is tested for basic property and strength of artificial aggregate according to addition ratio of sewage sludge, and the results are compared with imported aggregate from Spain. As the results of experiment, the manufactured lightweight aggregate could be used for non-structural concrete. Also, it was favorably comparable to those of the imported aggregate. When it is manufactured with aggregate, it is safe environmentally because of protecting elution of harmful heavy metals.

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Life-Cycle Cost Optimization of Slab Bridges with Lightweight Concrete (경량 콘크리트를 이용한 슬래브교의 생애주기비용 최적설계)

  • 정지승;조효남;최연왕;민대홍;이종순
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2002.04a
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    • pp.257-264
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    • 2002
  • This study presents a life-cycle cost (LCC) effectiveness of a concrete with lightweight aggregate. A number of researchers have made their efforts to develop a lightweight concrete, since it is difficult to apply conventional concrete using general aggregate to heavy self-weight structures such as long span bridges. In this study, an optimum design for minimizing the life-cycle cost of concrete slab bridges is performed to evaluate the life cycle cost effectiveness of the lightweight concrete relative to conventional one from the standpoint of the value engineering. The data of physical properties for new concrete can be obtained from basic experimental researches. The material properties of conventional one are acquired by various reports. This study presents a LCC effectiveness of newly developed concrete, which is made by artificial lightweight aggregate. A number of researchers have made their efforts to develop a lightweight concrete, since it is difficult to apply conventional concrete using general aggregate to heavy self-weight structures such as long span bridges. From the results of the numerical investigation, it may be positively stated that the new concrete lead to, the longer span length, the more economical slab bridges compared with structures using general concrete.

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Experimental & computational study on fly ash and kaolin based synthetic lightweight aggregate

  • Ipek, Suleyman;Mermerdas, Kasim
    • Computers and Concrete
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    • v.26 no.4
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    • pp.327-342
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    • 2020
  • The objective of this study is to manufacture environmentally-friendly synthetic lightweight aggregates that may be used in the structural lightweight concrete production. The cold-bonding pelletization process has been used in the agglomeration of the pozzolanic materials to achieve these synthetic lightweight aggregates. In this context, it was aimed to recycle the waste fly ash by employing it in the manufacturing process as the major cementitious component. According to the well-known facts reported in the literature, it is stated that the main disadvantage of the synthetic lightweight aggregate produced by applying the cold-bonding pelletization technique to the pozzolanic materials is that it has a lower strength in comparison with the natural aggregate. Therefore, in this study, the metakaolin made of high purity kaolin and calcined kaolin obtained from impure kaolin have been employed at particular contents in the synthetic lightweight aggregate manufacturing as a cementitious material to enhance the particle crushing strength. Additionally, to propose a curing condition for practical attempts, different curing conditions were designated and their influences on the characteristics of the synthetic lightweight aggregates were investigated. Three substantial features of the aggregates, specific gravity, water absorption capacity, and particle crushing strength, were measured at the end of 28-day adopted curing conditions. Observed that the incorporation of thermally treated kaolin significantly influenced the crushing strength and water absorption of the aggregates. The statistical evaluation indicated that the investigated properties of the synthetic lightweight aggregate were affected by the thermally treated kaolin content more than the kaoline type and curing regime. Utilizing the thermally treated kaolin in the synthetic aggregate manufacturing lead to a more than 40% increase in the crushing strength of the pellets in all curing regimes. Moreover, two numerical formulations having high estimation capacity have been developed to predict the crushing strength of such types of aggregates by using soft-computing techniques: gene expression programming and artificial neural networks. The R-squared values, indicating the estimation performance of the models, of approximately 0.97 and 0.98 were achieved for the numerical formulations generated by using gene expression programming and artificial neural networks techniques, respectively.

Shear Performance of High-Strength Reinforced Concrete Beams using Fly-Ash Artificial Lightweight Aggregate (석탄회 인공경량골재를 사용한 고강도 콘크리트 보의 전단성능)

  • Chung, Soo-Young;Yun, Hyun-Do;Park, Wan-Shin
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.6 no.4
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    • pp.233-242
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    • 2002
  • This study is to investigate experimentally the shear capacity of high-strength lightweight-aggregate reinforced concrete beams subjected to monotonic loading. Ten beams made of fly-ash artificial lightweight high-strength concrete were tested to determine their diagonal cracking and ultimate shear capacities. The variables in the test program were longitudinal reinforcement ratio; which variabled (between 0.83 and 1.66 percent), shear span-to-depth ratio (a/d=1.5, 2.5 and 3.5), and web reinforcement(0, 0.137, 0.275 and 0.554 percent). Six of the test beams had no web reinforcement and the other six had web reinforcement along the entire length of the beam. Most of beams failed brittly by distinct diagonal shear crack, and have reserved shear strength due to the lack of additional resisting effect by aggregate interlocking action after diagonal cracking. Test results indicate that the ACI Building Code predictions of Eq. (11-3) and (11-5) for lightweight concretes are unconservative for beams with tensile steel ratio of 1.66, a/d ratios greater than 2.5 without web reinforcement. Through a more rational approach to compute the contribution of concrete to the shear capacity, a postcracking shear strength in concrete is observed.

A Study on Application of Ready Mixed Concrete of ECO Lightweight Aggregate using Sewage Sludge (하수 슬러지를 이용한 친환경인공경량골재콘크리트의 레미콘 적용 연구)

  • Seo Chi ho;Ji Seok Won;Lee Seung Yeun;Jee Suk Won;Lee Jae Sam;Lee Jin Woo
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.05b
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    • pp.109-112
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    • 2005
  • As civilization progresses amount of sewage sludge continues to increase from a sewage disposal plant with a huge expenditure of water resources. So It is necessary to reduce the high costs of sewage disposal and the pollution of the environment and also a unit cost of artificial lightweight aggregate by continual recycling. The purpose of this study is to put artificial lightweight aggregate concrete to practical use by using sewage sludge and clay

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Evaluation on Strain Properties of 60 MPa Class High Strength Concrete according to the Coarse Aggregate Type and Elevated Temperature Condition (60MPa급 고강도 콘크리트의 굵은골재 종류와 고온상태에 따른 변형특성 평가)

  • Yoon, Min-Ho;Choe, Gyeong-Cheol;Lee, Tae-Gyu;Kim, Gyu-Yong
    • Journal of the Korea Concrete Institute
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    • v.26 no.3
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    • pp.247-254
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    • 2014
  • Strain properties of concrete member which acts as an important factor in the stability of the concrete structure in the event of fire, significantly affected the characteristics of the coarse aggregate, which accounts for most of the volume. For this reason, there are many studies on concrete using artificial lightweight aggregate which has smaller thermal expansion deformation than granite coarse aggregate. But the research is mostly limited on concrete using clay-based lightweight aggregate. Therefore, in this study, the high temperature compressive strength and elastic modulus, thermal strain and total strain, high temperature creep strain of concrete was evaluated. As a result, remaining rate of high-temperature strength of concrete using lightweight aggregate is higher than concrete with general aggregate and it is determined to be advantageous in terms of structural safety and ensuring high-temperature strength from the result of the total strain by loading and strain of thermal expansion. In addition, in the case of high-temperature creep, concrete shrinkage is increased by rising loading and temperature regardless of the type of aggregate, and concrete using lightweight aggregate shows bigger shrinkage than concrete with a granite-based aggregate. From this result, it is determined to require additional consideration on a high temperature creep strain in case of maintaining high temperature like as duration of a fire although concrete using light weight aggregate is an advantage in reducing the thermal expansion strain of the fire.