• Journal of the Korean Society of Manufacturing Process Engineers
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• v.11 no.1
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• pp.50-55
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• 2012

The important problem in high speed spindle is to reduce and minimize the thermal effect by motor and bearing. This paper presents the thermal characteristic analysis for a high speed spindle with and without cooling at the rear part, considering the viscosity and the flow rate of cooling oil. A high speed spindle is composed of angular contact ceramic ball bearings, high speed built-in motor, oil jacket cooling and so on. The thermal analyses of high speed spindle need to minimize the thermal effect and maximize the cooling effect and they are carried out under the various cooling conditions. Heat generations of the bearing and the high speed motor are estimated from the theoretical and experimental data. This result can be applied to the design and manufacture of a high speed motor spindle.

• Coupled systems mechanics
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• v.7 no.4
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• pp.373-393
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• 2018

This paper is concerned with the wave propagation behavior of rotating functionally graded temperature-dependent nanoscale beams subjected to thermal loading based on nonlocal strain gradient stress field. Uniform, linear and nonlinear temperature distributions across the thickness are investigated. Thermo-elastic properties of FG beam change gradually according to the Mori-Tanaka distribution model in the spatial coordinate. The nanobeam is modeled via a higher-order shear deformable refined beam theory which has a trigonometric shear stress function. The governing equations are derived by Hamilton's principle as a function of axial force due to centrifugal stiffening and displacement. By applying an analytical solution and solving an eigenvalue problem, the dispersion relations of rotating FG nanobeam are obtained. Numerical results illustrate that various parameters including temperature change, angular velocity, nonlocality parameter, wave number and gradient index have significant effect on the wave dispersion characteristics of the understudy nanobeam. The outcome of this study can provide beneficial information for the next generation researches and exact design of nano-machines including nanoscale molecular bearings and nanogears, etc.

• Journal of the Korean Society for Railway
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• v.9 no.6 s.37
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• pp.798-803
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• 2006

The suspension elements like primary coil spring, yaw damper, body to body damper are core parts of high speed railway bogie and the faults relating to these elements are reported recently. Thus, this study is started to analyze the displacements characteristics of suspension elements of high speed railway rolling-stock for the purpose of preventing the faults and developing the maintenance technology for suspension elements like spring and dampers. For this purpose, we made a plan to measure the displacements of the primary coil spring, yaw damper and body to body damper in actual running condition. We developed the measurement device to measure the longitudinal displacement and angular displacement of suspension elements and installed this device to test suspension elements. Test to measure displacements of suspension elements is conducted in service line of high speed railway. The displacement data which is acquired from the test with actual vehicles was analyzed for its maximum displacement depending on the track sections. As a result of analysis, we obtained the displacement trends occurring with the sections and valuable results like maximum values and the displacement distribution.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.11 no.2
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• pp.105-111
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• 2012

High speed machining is the core technology that influences the performance of machine tools, and the high speed motor spindle is widely used for the high speed machine tools. The important problem in high speed spindle is to minimize the thermal effect by motor and bearing and frequency effect. This paper presents the thermal characteristic analysis and frequency experiment for a high speed spindle considering the flow rate of cooling oil. A high speed spindle is composed of angular contact ceramic ball bearings, high speed built-in motor, oil cooling jacket and so on. The thermal analyses of high speed spindle need to minimize the thermal effect and maximize the cooling effect and they are carried out under the various cooling conditions. Heat generations of the bearing and the high speed motor are estimated from the theoretical and experimental data. To find out the characteristic of vibration, the high speed spindle is excited in operational range. This result can be applied to the design and manufacture of a high speed tapping spindle.

• The KSFM Journal of Fluid Machinery
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• v.19 no.2
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• pp.21-26
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• 2016

The objective of present study is to assess the performance of the first stage compressor in a total 3-stage 5000 HP-level turbo compressor. CFD commercial code, CFX has been used to predict three-dimensional flow characteristics inside of the impeller. Shear Stress Transport (SST) model has been used to simulate turbulent flows through Reynolds-averaged Navier-Stokes (RANS) equations. Grid dependency has been also checked to get optimal grid distribution. Numerical results have been compared with the experimental test results to elucidate performance characteristics of the present compressor. In addition, flow characteristics of the impeller only have been studied for various blade configurations. Angular offset in leading edge of the blade has been selected for the optimal blade design. Performance characteristics in region of low mass flow rate and high pressure ratio between the impeller entrance and exit have been investigated for the selection of optimal blade design. Also, flow instability such as stall phenomena has been studied and anti-stall characteristics have been checked for various blade configurations in the operational window.

• Tribology and Lubricants
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• v.28 no.6
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• pp.278-282
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• 2012

Various bearings such as deep-groove ball bearings, angular-contact ball bearings, and roller bearings are used to support the load and to lubricate between the shaft and the housing. The bearings of potential rolling systems in a turbo pump are the deep-groove ball bearings as comparing with the bearings with rolling elements such as cylindrical rollers, tapered cylindrical rollers, and needle rollers. The deep-groove ball bearings consist of rolling elements, an inner raceway, an outer raceway and a retainer that maintain separation and help to lubricate the rolling element that is rotating in the raceways. In the case of water-lubricated ball bearings, however, fluid friction between the ball and raceways is affected by the entry direction of flow, rotation speed, and flow rate. In addition, this friction is the key factor affecting the bearing life cycles and reliability. In this paper, the characteristics of flow conditions corresponding to a deep-groove ball bearing are investigated numerically, with particular focus on the friction distribution on the rolling element, in order to extend the analysis to the area that experiences solid friction. A simple analysis model of fluid flow inside the water-lubricated ball bearing is analyzed with CFD, and the flow characteristics at high rotation speeds are presented.

• Journal of the Korean Society for Precision Engineering
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• v.29 no.6
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• pp.632-639
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• 2012

A fully coupled thermo-mechanical model is adopted to study the temperature distribution and the material deformation in friction stir welding(FSW) process. Rotational speed is most important parameters in this research. Three dimension results under different process parameters were presented. Result indicate that the maximum temperature is lower than the melting point of the welding material. The higher temperature gradient occurs in the leading side of the workpiece. The maximum temperature can be increased with increasing the tool angular velocity, rpm in the current numerical modeling. In this research ABAQUS Ver.6.7 is to analyze a fully coupled thermo-mechanical model. ALE(Arbitrary Lagrangian-Eulerian) finite element formulation is used for the large deformation in FSW process and using the Mass scaling for the analysis time efficiency.

• 한국신재생에너지학회:학술대회논문집
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• 2009.11a
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• pp.349-349
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• 2009

High quality ZnO:Al films were prepared on glass substrates by in-line RF magnetron sputtering and their surface morphologies were modified by wet-etching process in dilute acid solution to improve optical properties for application to silicon thin film solar cells as front electrode. The as-deposited films show a strong preferred orientation in [001] direction under our experimental conditions. A low resistivity below $5{\times}10^{-4}{\Omega}{\cdot}cm$ and high optical transmittance above 80% in a visible range are achieved in the films deposited at optimized conditions. After wet-etching, the surface morphologies of the films are changed dramatically depending on the deposition conditions, especially working pressure. The optical properties such as total/diffuse transmittance, haze and angular resolved distribution of light are varied significantly with the surface morphology feature, whereas the electrical properties are seldom changed. The cell performances of silicon thin film solar cells fabricated on the textured films are also evaluated in detail with comparison of commercial $SnO_2$:F films.

• Journal of radiological science and technology
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• v.23 no.2
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• pp.75-79
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• 2000

This study was performed for the clinical applications applying the Monte Carlo methods. In this study we calculated the absorbed dose distributions for the 6 MeV electron beam in water phantom and compared the results with measured values. The energy data of electron beam used in Monte Carlo calculation is the energy distribution for 6 MeV electron beam which is assumed as a Gaussian form. We calculated percent depth doses and beam profiles for three field sizes of $10{\times}10,\;15{\times}15$, and $20{\times}20\;cm^2$ in water phantom using Monte Carlo methods and measured those data using a semiconductor detector and other devices. We found that the calculated percent depth doses and beam profiles agree with the measured values approximately. However, the calculated beam profiles at the edge of the fields were estimated to be lower than the measured values. The reason for that result is that we did not consider the angular distributions of the electrons in phantom surface and contamination of X-rays in our calculations. In conclusion, in order to apply the Monte Carlo methods to the clinical calculations we are to study the source models for electron beam of the linear accelerator beforehand.

• KSTLE International Journal
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• v.4 no.1
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• pp.18-26
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• 2003

Recently, fluid dynamic bearings (EDBs) have important applications in miniature rotating machines such as those found in the computer information storage industry, due to their outstanding low acoustic noise and NRRO (Non-Repeatable Run Out) characteristics. This research investigates the dynamic behavior of fluid dynamic bearings composed of hydrodynamic herringbone groove journal and spiral groove thrust bearing. The five degrees of freedom of FDB are considered to describe the real motion of a general rotor bearing system. The Reynolds equation and five nonlinear equations of motion for the dynamic behavior are solved simultaneously, The incompressible Reynolds equation is solved by using the finite element method (FEM) in order to calculate the pressure distribution in a fluid film and the five equations of motion by using the Runge-Kutta method. The reaction forces and moments are obtained by integrating the pressure along the fluid film. Numerical results are validated by comparing with the previously published experimental and numerical results. As a result the dynamic behavior of FDB spindle such as orbit, floating height, and angular orbit is investigated by considering the conical motion under the static and dynamic load conditions.