• Tribology and Lubricants
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• v.23 no.4
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• pp.143-148
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• 2007

The surface defects of an aluminum tube for an OPC drum have been analyzed using a scanning microscopy(SEM) and an energy dispersive X-ray analyze.(EDX). The SEM/EDX system, which may provide good information on the surface defects and their distributions, provides an optical diameter of an impurity and a chemical composition. These are strongly related on the coated film thickness and quality of an OPC drum, which is a key element of a toner cartridge for a laser printer. The experimental results show that the local deformations, scratch wear, and flaws are produce the non-uniform coating layers, which may be removed by a manufacturing process of an aluminum tube. The major parameters on the coating quality of an OPC drum are the impurities of an aluminum tube such as silicon, oxygen, calcium, carbon, sulphur, chlorine, and others. These impurities may be removed by an ingot molding, extrusion and drawing, quality control, and packing processes with a strict manufacturing technology.

• Proceedings of the SAREK Conference
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• 2008.06a
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• pp.408-413
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• 2008

This study presents comparison of the air side heat transfer and friction characteristics in a heating condition between Louver fin-tube heat exchangers and aluminum heat exchangers. Experiments are performed for the Louver fin-tube heat exchangers and aluminum heat exchangers using a calorimeter, which is designed based on air-enthalpy method described in ASHRAE standards. The air velocities its are varied from 0.7 to 1.6 m/s with 0.3 m/s interval. A study result shows that the heat transfer performances of aluminum heat exchangers are $40{\sim}80%$ higher than those of Louver fin-tube heat exchangers per unit volume, mass and heat transfer area.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.27 no.12
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• pp.2011-2018
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• 2003

To analyze the bending collapse behavior of an aluminum square tube beam under a bending load, a finite element simulation for the four-point bending test has been performed. Using an aluminum tube beam specimen partly inserted with two steel bars, the local buckling deformation near the center of the tube beam was induced. The maximum bending load and the bending collapse behavior obtained from the numerical simulation were in good agreement with experimental results. Using a combination of the four-point bending test and its finite element simulation, analysis of the local buckling and the accompanied bending collapse behavior of aluminum tube beam could be quantitative accomplished.

• Transactions of Materials Processing
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• v.15 no.2 s.83
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• pp.138-142
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• 2006

A tube hydroformability testing system was designed and manufactured to observe the forming steps and to provide arbitrary combination of internal pressure and axial fred. The forming limit diagram of an aluminum tube was obtained from the free bulge test and the T-shape forming test using this system, giving the criteria for predicting failure in the hydroforming process. The hydroformability of aluminum tube according to different conditions of a prebending process was discussed, based on the finite element analysis and the forming limit test. The effects of 2D and 3D pretending on the tube hydroforming process of an automotive trailing arm were evaluated and compared with each other.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2005.10a
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• pp.243-246
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• 2005

A tube hydroformability testing system was designed and manufactured to observe the forming steps and to provide arbitrary combination of internal pressure and axial feed. The forming limit diagram of an aluminum tube was obtained from the free bulge test and the T-shape forming test using this system, giving the criteria for predicting failure in the hydroforming process. The hydroformability of aluminum tube according to different conditions of a prebending process was discussed, based on the finite element analysis and the forming limit test. The effects of 2D and 3D prebending on the tube hydroforming process of an automotive failing arm were evaluated and compared with each other.

• Proceedings of the Korean Society For Composite Materials Conference
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• 2002.10a
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• pp.123-126
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• 2002

To evaluate the bending collapse behavior of an aluminum square tube, a finite element simulation for the four-point bending test was suggested. Local buckling deformation near the center of an aluminum tube specimen was induced which has been partly inserted by two steel bars. Simulation results showed good agreements with those of experiment.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.18 no.4
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• pp.21-26
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• 2017

In this study, performance tests were conducted to investigate the applicability of a double-tube heat recovery ventilation system. Paper, aluminum, polymer, were investigated as materials for the inner tube using the same exhaust-air volume. In all cases, the temperature exchange efficiency of the aluminum tube was the highest, while the paper tube showed similar results to those of the polymer tube. This probably resulted from the differences in thermal conductivity and thicknesses of the materials. The humidity exchange efficiency was the highest for the paper tubes in all cases, while the aluminum tubes and polymer tubes showed similar results. The total heat exchange efficiency, which includes the values of humidity exchange and temperature exchange, was highest in the case of the paper tube, and the aluminum tube and the polymer tube showed similar results. In the case of the paper tube, sensible heat and latent heat exchange occur at the same time, and the coefficient of energy of the aluminum tube and polymer tube are large values, when to be compared with only applicably sensible heat exchange coefficient of the aluminum tube and the polymer tube of total heat exchange efficiency value. The results of this study could be applied to the design of a ventilation system.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2009.05a
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• pp.317-317
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• 2009

• Transactions of Materials Processing
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• v.13 no.5
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• pp.403-408
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• 2004

Hydroformability of 6061 and 7075 aluminum tube materials was studied by warm hydroforming experiments. A special tooling and heating system was designed and manufactured in order to perform warm hydroforming between room temperature and $300^{\circ}C$. The control of tube temperature for warm hydroforming was made by the control of temperature of oil medium. Warm hydroformability was analyzed by tube appearances, tube elongation and hardness values. Hydroforming characteristics of 6061 and 7075 tubes showed different temperature dependence between room temperature and $300^{\circ}C$. The difference in hydroformabilities of 6061 and 7075 at elevated temperatures was interpreted by the different sensitivity to dynamic strain aging of both aluminum materials.

• International Journal of Automotive Technology
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• v.6 no.5
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• pp.519-527
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• 2005

Recently, weight reduction of vehicles has been of great interest and consequently the use of low-density materials in the automotive industry is increasing every year. However, the substitution of one material for another is not simple because it accompanies several problems, for example, weakness in the strength and stiffness and difficulty in the joining. To overcome these problems, the structure of the automobile redesigned totoally. Aluminum spaceframe is rapidly being adopted as a body structure for accommodating lightness, stiffness and strength requirement. In aluminum spaceframe manufacturing, it is often required to join aluminum tube. However, there are few suitable methods for joining aluminum tube, so that much interest has been focused on testing suitable joining methods. Joining by electromagnetic forming (EMF) can be useful method in joining aluminum tube, which offers some advantages compared with the conventional joining methods. In this paper, joining by EMF was investigated as a pre-study for applying an automotive spaceframe. Finite element simulations and strength tests were performed to analyze the influence of geometric parameters on joint strength. Based on these results, configurations of axial joint and torque joint were suggested and guidelines for designing EMF joint were established.