• 제목/요약/키워드: aluminum stress

검색결과 635건 처리시간 0.027초

5083-0 알루미늄合金의 疲勞균열進展 擧動과 균열닫힘에 관한 硏究 (A study of Fatigue Crack Growth Behavior and Crack Closure in 5083-O Aluminum Alloy)

  • 박영조;김정규;김일현
    • 대한기계학회논문집
    • /
    • 제10권2호
    • /
    • pp.208-214
    • /
    • 1986
  • 본 연구에서는 균열 닫힘에 관한 연구의 일환으로 5083-O 알루미늄합금을 사용하고 소규모강복조건하에서 일정진폭하중피로시험을 시행하여 이 재료의 피로균열 진전속도와 균열닫힘에 관하여 검토하였다.

라만 분광법을 이용한 잔류응력 측정에 관한 연구 (A Study on Residual Stress Measurement Using Raman Spectroscopy)

  • 강민성;김상영;박수;구재민;석창성
    • 한국정밀공학회지
    • /
    • 제27권1호
    • /
    • pp.113-118
    • /
    • 2010
  • A straight pipe is used after complicated bending work in a mechanical system. In this work process, the plastic deformation of the pipe produces residual stress in the pipe. This residual stress significantly affects the behavior of pipe fracture. For this reason, residual stress must be evaluated. Measuring the residual stress of a U-shaped pipe is difficult with existing destructive and nondestructive measurement methods. In this paper, the residual stress of a U-shaped aluminum pipe (99.7% pure aluminum) was evaluated from the Raman shift by Raman spectroscopy and FEM(Finite Element Method, FEM) analysis. The results of the stiffness test by FEM analysis are compared with those by experiments. The analyzed results of the Raman spectra showed a similar tendency with the results of the FEM analysis with respect to the residual stress distributions in U-shaped pipes. Also, the results of the bending tests showed resemblance to each other.

Al6061의 고온변형특성 및 단조 시뮬레이션 적용을 통한 검증 (Flow Stress of A16061 at Elevated Temperature and Its Application to Forging Simulation for verification)

  • 엄재근;장성민;이민철;정순종;박건형;곽양섭;전만수
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2009년도 추계학술대회 논문집
    • /
    • pp.474-477
    • /
    • 2009
  • In this paper, flow stress of Al6061 is obtained by compression test in the range of temperature from $300^{\circ}C$ to $550^{\circ}C$ and effective strain-rate from 0.1/s to 20.0/s. The flow stress information is used to simulate an aluminum hot forging process. Non-isothermal simulation is carried out by a rigid-thermoviscoplastic finite element method. The predictions are compared with the experiments in terms of the deformed shape of material.

  • PDF

하중진폭이 작은 인장과대 하중의 균열성장 거동 (Crack Growth Behavior of Tensile Overload for Small Load Amplitude)

  • 유헌일
    • 한국생산제조학회지
    • /
    • 제7권2호
    • /
    • pp.54-61
    • /
    • 1998
  • This paper examines the crack growth behavior of 7075-T651 aluminum alloy for small tensile overload under high-low block loading condition. The cantilever beam type specimen with a chevron notch is used in this study. The crack growth and closure are investigated by compliance method. The applied initial stress ratios are R=-0.5 R=0.0 and R=0.25 Crack length, effective stress intensity factor range, ratio of effective stress intensity factor range and crack growth rate etc, are inspected with fracture mechanics estimate.

  • PDF

MEMS용 구조물을 위한 알루미늄 박막의 잔류응력에 대한 연구 (A study for the residual strain of aluminum thin film for MEMS structures)

  • 김윤진;신종우;김용권
    • 대한전기학회:학술대회논문집
    • /
    • 대한전기학회 1998년도 하계학술대회 논문집 G
    • /
    • pp.2521-2523
    • /
    • 1998
  • Freestanding flexible microstructures fabricated from deposited thin films become mechanically unstable when internal stresses exceed critical values. The residual stress and stress gradient of aluminum thin film were examined to make sure of fabricating the reproduceable aluminium structure. For good shape of micro mirror array and microstructures, the experiment was done varying thickness and deposition rate. As the aluminium film thickness increased from 0.8${\mu}m$ to 1.6${\mu}m$, the stress gradient decreased from 11.62MPa/${\mu}m$ to 2.62MPa/${\mu}m$. The residual stress values are from 42.4MPa to 62.24MPa of tensile stresses.

  • PDF

복합재 패춰의 열잔류응력 해석 (Analysis of Thermal Residual Stress in Composite Patches)

  • 김위대;김난호
    • 한국복합재료학회:학술대회논문집
    • /
    • 한국복합재료학회 2000년도 추계학술발표대회 논문집
    • /
    • pp.63-66
    • /
    • 2000
  • This research addresses study on thermal residual stress of a composite patch repair of the edge cracked aluminium panel of aging aircraft. Composite patch repair is an efficient and economical technique to improve the damage tolerance of cracked metallic structures. These are thermal residual stresses due to the mismatch of coefficient of thermal expansion, and these are affected by the curing cycle of patch specimen. In this study, three curing cycles were selected for F.E. analysis. This study features the effect on composite patch and aluminum by thermal residual stress during crack propagation in aluminum plate.

  • PDF

Al-Zn-Mg 3원계 알루미늄 합금의 크리프 거동 (Creep Behaviour of Al-Zn-Mg Ternary Aluminum Alloy)

  • 윤종호;황경충
    • 한국자동차공학회논문집
    • /
    • 제12권1호
    • /
    • pp.203-208
    • /
    • 2004
  • To make practical applications of Al-Zn-Mg ternary aluminum alloy effectively in various field, a series of static creep tests under the 16 temperature-stress combination conditions had been performed. The creep tester with constant stress loading was designed and made by the authors and used in this study. The higher the creep temperature rose, the less the stress exponents became. The bigger the applied stresses became, the less values the creep strain activation energy showed. The life prediction constant of Larson-Miller parameter was calculated as about 2.3. In the fractography, the ductile fracture with dimples by intergranular breakage was primarily observed. We can make practical use of these test data in the design, the life prediction and the prevention of the accidents of the thermal facilities, etc.

Numerical simulation of elastic-plastic stress concentration in fibrous composites

  • Polatov, Askhad M.
    • Coupled systems mechanics
    • /
    • 제2권3호
    • /
    • pp.271-288
    • /
    • 2013
  • In the present study an elastic-plastic strain analysis is carried out for fibrous composites by using numerical modeling. Application of homogeneous transversely-isotropic model was chosen based on problem solution of a square plate with a circular hole under uniaxial tension. The results obtained in this study correspond to the solution of fiber model trial problem, as well as to analytical solution. Further, numerical algorithm and software has been developed, based on simplified theory of small elastic strains for transversely-isotropic bodies, and FEM. The influence of holes and cracks on stress state of complicated configuration transversely-isotropic bodies has been studied. Strain curves and plasticity zones that are formed in vicinity of the concentrators has been provided. Numerical values of effective mechanical parameters calculated for unidirectional composites at different ratios of fiber volume content and matrix. Content volume proportions of fibers and matrix defined for fibrous composite material that enables to behave as elastic-plastic body or as a brittle material. The influences of the fibrous structure on stress concentration in vicinity of holes on boron/aluminum D16, used as an example.

일정 응력확대계수범위 제어 시험하의 마찰교반용접된 7075-T651 알루미늄 합금 용접부의 피로균열전파 거동의 실험적 고찰 (LT 방향의 시험편에 대하여) (Experimental Investigation of Fatigue Crack Growth Behavior in Friction Stir Welded 7075-T651 Aluminum Alloy Joints under Constant Stress Intensity Factor Range Control Testing (For LT Orientation Specimen))

  • 정의한;김선진
    • 대한기계학회논문집A
    • /
    • 제37권6호
    • /
    • pp.775-782
    • /
    • 2013
  • 본 연구에서는 마찰교반용접재의 피로균열전파 거동의 공간적 불규칙성을 고찰하기 위한 연구의 일환으로써, 최적의 조건에서 마찰교반용접된 7075-T651 알루미늄 합금 용접부의 LT-방향의 각각 5개의 피로균열전파 시험편에 대하여 일정 응력확대계수범위 제어하의 피로균열전파 실험을 수행하여 마찰교반용접부의 교반용접부재(WM)와 열영향부재(HAZ) 그리고 모재(BM)에 대한 피로균열전파 거동을 실험적으로 고찰하였다. WM재의 피로균열전파율이 가장 빠르게 나타났으며, 그 다음 HAZ재와 WM재 순으로 나타났다. 게다가 시험편간 피로균열전파율의 변동성은 WM시험편에서 가장 높았고, 반면 BM재에서 가장 낮게 나타났다.

항공용 고강도 2xxx계 알루미늄 합금의 3.5 % 염수 환경에서의 응력부식균열 민감도 (Stress Corrosion Cracking Sensitivity of High-Strength 2xxx Series Aluminum Alloys in 3.5 % NaCl Solution)

  • 최희수;이다은;안수진;이철주;김상식
    • 한국재료학회지
    • /
    • 제28권12호
    • /
    • pp.738-747
    • /
    • 2018
  • For the aerospace structural application of high-strength 2xxx series aluminum alloys, stress corrosion cracking(SCC) behavior in aggressive environments needs to be well understood. In this study, the SCC sensitivities of 2024-T62, 2124-T851 and 2050-T84 alloys in a 3.5 % NaCl solution are measured using a constant load testing method without polarization and a slow strain rate test(SSRT) method at a strain rate of 10-6 /sec under a cathodic applied potential. When the specimens are exposed to a 3.5 % NaCl solution under a constant load for 10 days, the decrease in tensile ductility is negligible for 2124-T851 and 2050-T84 specimens, proving that T8 heat treatment is beneficial in improving the SCC resistance of 2xxx series aluminum alloys. The specimens are also susceptible to SCC in a hydrogen-generating environment at a slow strain rate of $10^{-6}/sec$ in a 3.5 % NaCl solution under a cathodic applied potential. Regardless of the test method, low impurity 2124-T851 and high Cu/Mg ratio 2050-T84 alloys are found to have relatively lower SCC sensitivity than 2024-T62. The SCC behavior of 2xxx series aluminum alloys in the 3.5 % NaCl solution is discussed based on fractographic and micrographic observations.