• Title/Summary/Keyword: aluminum plates

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A Study on Cold Working Properties of Aluminum Plates for Aircraft Structure (항공기용 알루미늄 판재의 냉간가공 특성 연구)

  • 이동석;이준현
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.3
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    • pp.165-171
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    • 2003
  • In a structure, many components are fastened together using bolts, nuts and rivets through drilled holes. Not only do these fastened joints enable easy assembly and dismantling, they are also able to transfer as well as to distribute loads applied onto the structures. The major drawback of such connections, however, is that the fatigue life of the components is reduced by the presence of the hole since the stress concentration around the hole is increased. In addition, the hole drilling process itself may introduce defects or roughness at the surfaces of the hole that may cause further decrease in fatigue performance of the components. For applications where fatigue loadings are important, one way to compensate the decrease in fatigue life of the components is by introduction of beneficial compressive residual stress around the hole using cold working. The material used for this research were A12024-T351 and A17050-T7451 using the primary member of aircraft. We present, In this paper, the characteristics of coldworking by evaluation of the hole expansion ratio, residual stress distribution, and fatigue properties.

Laser Generation of Focused Lamb Waves

  • Jhang, Kyung-Young;Kim, Hong-Joon;Kim, Hyun-Mook;Ha, Job
    • Journal of the Korean Society for Nondestructive Testing
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    • v.22 no.6
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    • pp.637-642
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    • 2002
  • An arc-shaped line array slit has been used for the laser generation of focused Lamb waves. The spatially expanded Nd:YAG pulse laser was illuminated through the arc-shaped line array slit on the surface of a sample plate to generate the Lamb waves of the same pattern as the slit. Then the generated Lamb waves were focused at the focal point of which distance from the slit position is dependent on the curvature of slit arc. The proposed method showed better spatial resolution than the conventional linear array slit in the detection of laser machined linear defect and drill machined circular defect on aluminum plates of 2mm thickness. Using the focused waves, we could detect the linear defect and the circular defect with the improvement of spatial resolution. The method can also be combined with the scanning mechanism to get an image just like by the scanning acoustic microscope(SAM).

Nocturnal Radiant Cooling Experiment by a Plate Viewing the Sky (야간 하늘에 노출된 평판의 복사냉각 실험)

  • Byun Ki-Hong
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.17 no.6
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    • pp.605-610
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    • 2005
  • The purpose of this experiment is to study the radiant cooling effects by a plate directly viewing the nighttime sky. The measurements are performed on a rooftop of the Engineering building at the Dongguk University in Seoul during the month of August in 2004. The radiant cooling effects are compared using three different types of plate sufaces, namely, galvanized iron, black painted, and aluminum film coated galvanized iron plate. Among these plates, the black Painted surface showed the lowest temperature that is lower than the ambient temperature. The maximum radiant cooling temperature difference, which is ambient temperature minus plate temperature, observed is about 5 K.

Finite element analysis of corner cracked aluminum panels repaired with bonded composite patch

  • Abdelkader Boulenouar;Mohammed A. Bouchelarm;Noureddine Benseddiq
    • Steel and Composite Structures
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    • v.49 no.3
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    • pp.271-280
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    • 2023
  • In this study, the three-dimensional finite element method is used to analyze the behavior of corner cracks in finite-thickness plates repaired with a composite patch. The normalized stress intensity factor at the crack front is used as fracture criterion. Comparison of stress intensity factor values at the internal and external positions of repaired quarter-elliptical corner crack was done, for three repair techniques. The influence of mechanical and geometrical properties of the adhesive layer and the composite patch on the variation of the stress intensity factor (SIF) at the crack-front was highlighted. The obtained results show that the application of double patch leads to a remarkable reduction of SIF at the crack front, compared to facial and lateral repairs.

Evaluation of Fine-Particle Removal Performance of Novel ESP with Highly Durable Chargers and Collectors (고내구성 하전 및 집진 방식 전기집진기의 미세입자 제거 특성)

  • Kim, Hak-Joon;Han, Bang-Woo;Hong, Won-Seok;Shin, Wan-Ho;Song, Dong-Keun;Jung, Sang-Hyeon;Kim, Yong-Jin;Oh, Won-Suk;Hwang, Kyu-Dong;Yoo, Seong-Yeon
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.34 no.4
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    • pp.423-428
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    • 2010
  • Electrostatic precipitators (ESPs) used currently in industries for removing fine particles from semiconductors have to be made of expensive anticorrosive metallic materials in order to maintain their particle-removal performance. To satisfy the economical demands of industries, a novel ESP was developed; in this ESP, the charger is made of carbon fibers and collection plates consist of PET films among which an aluminum sheet is inserted. The ESP was evaluated by changing the voltages applied to the chargers and collection plates, flow rates, and number of charging channels. KCl particles with mean diameters of 100 nm were used, and a scanning mobility particle sizer was used to measure the changes in particle number concentrations upstream and downstream of the ESP. The experimental results showed that more than 90% of the particles were removed by using the ESP containing ionizers with nine channels and 65-mm collection plates at $500\;m^3/hr$ when voltages of 7 kV and 10 kV were applied to the ionizers and collection plates, respectively.

Lamb Wave Technique for Ultrasonic Nonlinear Characterization in Elastic Plates (판재의 초음파 비선형 특성평가를 위한 Lamb Wave 기법)

  • Lee, Tae-Hun;Kim, Chung-Seok;Jhang, Kyung-Young
    • Journal of the Korean Society for Nondestructive Testing
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    • v.30 no.5
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    • pp.458-463
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    • 2010
  • Since the acoustic nonlinearity is sensitive to the minute variation of material properties, the nonlinear ultrasonic technique(NUT) has been considered as a promising method to evaluate the material degradation or fatigue. However, there are certain limitations to apply the conventional NUT using the bulk wave to thin plates. In case of plates, the use of Lamb wave can be considered, however, the propagation characteristics of Lamb wave are completely different with the bulk wave, and thus the separate study for the nonlinearity of Lamb wave is required. For this work, this paper analyzed first the conditions of mode pair suitable for the practical application as well as for the cumulative propagation of quadratic harmonic frequency and summarized the result in for conditions; (1) phase matching, (2) non-zero power flux, (3) group velocity matching, and (4) non-zero out-of-plane displacement. Experimental results in aluminum plates showed that the amplitude of the secondary Lamb wave and nonlinear parameter growed up with increasing propagation distance at the mode pair satisfying the above all conditions and that the ration of nonlinear parameters measured in Al6061-T6 and Al1100-H15 was closed to the ratio of the absolute nonlinear parameters.

A Study on the Durability of Thin Electric Insulation Layers Coated on Condenser Cases by Plasma Polymerization (플라즈마 중합으로 코팅된 콘덴서 케이스 전기 절연박막의 내구성에 관한 연구)

  • Kim, Kyung-Hwan;Song, Sun-Jung;Lim, Gyeong-Taek;Kim, Kyung-Seok;Li, Hui-Jie;Kim, Jong-Ho;Cho, Dong-Lyun
    • Polymer(Korea)
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    • v.33 no.1
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    • pp.79-83
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    • 2009
  • Thin electric insulation layers were coated on aluminum plates and aluminum condenser cases by plasma polymerization of HMDSO+$O_2$. Electric resistances of the films were higher than 1.0 M$\Omega$ if they are thicker than 0.5 ${\mu}m$ independently of the type of films but their surface morphologies and adhesion strengths were dependent on the process conditions. Deposition rate and adhesion strength of the films were dependent on $O_2$/HMDSO flow ratio and discharge power. The best result was obtained at $O_2$/HMDSO flow ratio of 4 and discharge power of 60 W. Adhesion strength could also be highly improved if aluminum was pre-treated in boiling water for 30 min through the formation of Al-O-Si bonding between the film and the aluminum surface. The coated films showed excellent chemical and thermal resistances.

Shear bond strength between gold alloy and orthodontic metal bracket using light emitting diode curing light (Light emitting diode를 이용한 광중합 시 금합금과 교정용 금속 브라켓의 전단접착강도)

  • Jung, Min-Ho;Chung, Shin-Hye;Shon, Won-Jun
    • The korean journal of orthodontics
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    • v.40 no.1
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    • pp.27-33
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    • 2010
  • Objective: The need to bond orthodontic brackets onto various alloys has increased because of the increasing demand for adult orthodontic treatment. This study tried to evaluate the shear bond strength between gold alloy and metal bracket using light emitting diode (LED) light curing after metal primer and silicoating surface conditioning. Methods: Half of the type III gold alloy plates were treated with sandblasting with aluminum oxide and metal primer containing 4-META. the other half were treated with silica and silane. Metal brackets were bonded with Transbond XT light curing adhesive on these plates and shear bond strength were evaluated 1 hour, 6 hours, and 24 hours later. The differences of shear bond strength between groups were evaluated with two-way ANOVA. Results: The results showed higher bond strength in the silicoating group and a tendency of bond strength increase over time. Conclusions: When using LED curing lights for metal bracket bonding to alloy surfaces, long curing time and silicoating can produce a reliable bonding strength.

An Experimental Study on the Development of Electromagnetic Shielding Concrete Wall for Shielding High-altitude Electromagnetic Pulse (HEMP) (고고도 전자기파(HEMP)차폐를 위한 전자파 차폐 콘크리트 벽체 개발에 관한 실험적 연구)

  • Choi, Hyun-Jun;Kim, Hyung-Chul;Lim, Sang-Woo;Lee, Han-Seung
    • Journal of the Korea Concrete Institute
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    • v.29 no.2
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    • pp.169-177
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    • 2017
  • Rather than causing damage from heat, blast, and radiation of a regular nuclear weapon, recently, it is predicted that North Korea has been inventing high altitude electromagnetic pulse (HEMP) missile in order to incapacitate electronic equipment. HEMP shielding facility is used for military purpose today. Despite the electromagnetic shielding effects from high quality compression plates, problems may include such as the possibility of electromagnetic influx resulting in the welding of the compression plates, and difficulties and high cost of construction. Therefore, in this study, a high electrical conducting material was added to the concrete experimental subject to ensure the shielding effect through electromagnetic waves to for the concrete structure, instead of building a shielding facility separately for the structure. Also, among the experimental subjects, 100 ${\mu}m$ of Iron-Aluminum alloy metal spraying coat was applied to two types with the highest shielding effect, and to two types with the lowest shielding effect. The result of the experiment indicates that experimental subjects added with a high electrical conductivity material did not meet the minimum shielding criteria of MIL-STD-118-125-1 standard, but all the experimental material applied to the metal spraying coating satisfied the minimum shielding criteria. In conclusion, it is considered that 100 µm of Iron-Aluminum alloy metal spraying coat contains high efficiency in the HEMP shielding.

Damage Detection on Thin-walled Structures Utilizing Laser Scanning and Standing Waves (레이저 스캐닝 및 정상파를 이용한 평판 구조물의 손상탐지)

  • Kang, Se Hyeok;Jeon, Jun Young;Kim, Du Hwan;Park, Gyuhae;Kang, To;Han, Soon Woo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.5
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    • pp.401-407
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    • 2017
  • This paper describes wavenumber filtering for damage detection using single-frequency standing wave excitation and laser scanning sensing. An embedded piezoelectric sensor generates ultrasonic standing waves, and the responses are measured using a laser Doppler vibrometer and mirror tilting device. After scanning, newly developed damage detection techniques based on wavenumber filtering are applied to the full standing wave field. To demonstrate the performance of the proposed techniques, several experiments were performed on composite plates with delamination and aluminum plates with corrosion damage. The results demonstrated that the developed techniques could be applied to various structures to localize the damage, with the potential to improve the damage detection capability at a high interrogation speed.