• Title/Summary/Keyword: aluminum dome

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Structural behavior of aluminum reticulated shell structures considering semi-rigid and skin effect

  • Liu, Hongbo;Chen, Zhihua;Xu, Shuai;Bu, Yidu
    • Structural Engineering and Mechanics
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    • v.54 no.1
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    • pp.121-133
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    • 2015
  • The aluminum dome has been widely used in natatorium, oil storage tank, power plant, coal, as well as other industrial buildings and structures. However, few research has focused on the structural behavior and design method of this dome. At present, most designs of aluminum alloy domes have referred to theories and methods of steel spatial structures. However, aluminum domes and steel domes have many differences, such as elasticity moduli, roof structures, and joint rigidities, which make the design and analysis method of steel spatial structures not fully suitable for aluminum alloy dome structures. In this study, a stability analysis method, which can consider structural imperfection, member initial curvature, semi-rigid joint, and skin effect, was presented and used to study the stability behavior of aluminum dome structures. In addition, some meaningful conclusions were obtained, which could be used in future designs and analyses of aluminum domes.

Modeling of the triangle optimum shape in the surface of an Aluminum dome structure (알루미늄 돔 구조물에서 표면의 삼각형 최적 형상 모델링)

  • 이성철;조종두
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.647-650
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    • 1997
  • A complete dome structure is based on a basic dome modeling, and the basic dome modeling affects safety of the dome structure. In other to save the manufacture expenses, an optimum shape modeling of a dome structure is necessary work of before manufacture of the dome. In this study, modeling of the triangle optimum shape in the surface of an aluminum dome is more focused to optimize shape of the dome and save manufacture expenses. After being made the systematic procedure of the basic modeling, the programming work of the procedure is performed. The program is made by C language, and the trust of the program is proved by comparison between output data of the program and basic modeling in PATRAN.

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Formability of Aluminum 5182-Polypropylene Sandwich Panel for Automotive Application (자동차용 알루미늄 5185-폴리프로필렌 샌드위치 판재의 성형성)

  • Kim, Kee-Joo;Jeong, Hyo-Tae;Sohn, Il-Seon;Kim, Cheol-Woong;Kim, Joong-Bae
    • Transactions of the Korean Society of Automotive Engineers
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    • v.15 no.2
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    • pp.175-181
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    • 2007
  • The objective of this study was to develop formability evaluation techniques in order to apply aluminum sandwich panel for automotive body parts. For this purpose, newly adopting formability evaluation (using limit dome height and plane strain test) was carried out in order to secure the fundamental data for the measurement of sheet metal forming and the establishment of optimum forming conditions of the aluminum sandwich panel. The results showed that there were good agreements between the old formability evaluation method and the new method which was more simplified than that of old one. From the results of these formability evaluation, the formability of sandwich panel was higher than that of aluminum alloy sheet alone which was the skin component for the sandwich panel. Also, it was found that sandwich panel could reduce the weight and could have the same flexural rigidity simultaneously when it was compared to the automotive steel sheet.

A Study on Light Weight Hood Design for Pedestrian Safety (보행자 충돌안전 경량후드 형상설계에 관한 연구)

  • Lee, Won-Bae;Kang, Sung-Jong
    • Transactions of the Korean Society of Automotive Engineers
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    • v.15 no.1
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    • pp.106-115
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    • 2007
  • In this study, first, child headform model was built up, satisfying requirement in the headform validation test. Also, for decreasing both acceleration peak and deformation, a new hood with dome shaped forming in inner panel was investigated. Next, headform impact, complying with draft of EEVC W/G 17, on the central portion of the newly proposed hood were simulated for a steel hood and three aluminum hoods with different thickness for examining the material and thickness effect on HIC value and inner panel deformation. The analysis results explained that aluminum hoods with dome shaped forming in inner panel were highly promising not only for meeting headform safety regulations but also for leading to weight savings. Finally, hood edge design technology in order to reduce pedestrian injury due to the high stiffness of beam type edge and the rigid support, was discussed. Various types of the foam filled edge were designed and their headform safety performance were evaluated. The edge structure with foam filled in upper one third of section exhibited excellent results.

Experimental Study on the Forming Limit Curve of Aluminum Alloy Sheets using Digital Image Correlation (디지털 이미지 상관관계를 이용한 알루미늄 합금 판재의 성형한계도 평가)

  • Kim, Yongbae;Park, Jungsoo;Song, Junghan
    • Journal of Institute of Convergence Technology
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    • v.5 no.1
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    • pp.7-12
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    • 2015
  • Sheet metal formability can be defined as the ability of metal to deform without necking or fracture into desired shape. Every sheet metal can be deformed without failure only up to a certain limit, which is normally known as forming limit curve(FLC). In this paper, the dome stretching tests and tensile tests have been performed to obtain forming limit curve of aluminum alloy. During the experiment, failure strain is measured using digital image correlation(DIC) method. DIC method is a whole-field measurement technique that acquires surface displacements and strains from images information which characterized a random speckle as intensity grey levels. Recently years, this DIC method is being developed and used increasingly in various research. DIC results demonstrated the usefulness and ability to determine a strain.

A Study on the Nonlinear Structural Behavior of a High-Pressure Filament Wound Composite Vessel (소형 복합재료 고압력 용기에 대한 비선형적 구조거동에 관한 연구)

  • 황경정;박지상;정재한;김태욱
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.10a
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    • pp.10-14
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    • 2002
  • Structural behavior of high-pressure composite vessels of TYPE 3 (full-wrapped over a seamless aluminum liner) was studied through numerical simulations based on 3D nonlinear finite element method. Under high-pressure loading, a TYPE 3 composite vessel shows material nonlinearity due to elastic-plastic deformation of aluminum liner, and mismatch of deformation at the junction of cylinder and dome causes geometrical nonlinearity. Finite element modeling and analysis technique considering this nonlinearity was presented, and a pressure vessel of 6.8L of internal volume was analyzed. Design specification to satisfy requirements was determined based on analysis results.

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Influence of Anisotropy on Formability in Friction Stir Welded Sheet (마찰교만용접 판재에 있어서 모재의 방향성이 성형성에 미치는 영향)

  • Kim, D.;Lee, W.;Kim, J.H.;Kim, Chong-Min;Chung, K.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.301-303
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    • 2008
  • In order to investigate the influence of anisotropy on formability and also to obtain guidelines for the stamping process design in friction stir welded TWB (tailor welded blank), the aluminum ally 6111-T4 sheet was welded with three different types of combination: RD||RD, TD||RD and TD||TD (Here, RD and TD mean the rolling direction and transverse direction, respectively) and then hemisphere dome stretching and cylindrical cup drawing tests were carried out. In addition, the numerical analysis was performed to confirm the validity of experimental results. For the numerical analysis, the non-quadratic orthotropic yield function, Yld2004-18p was utilized to represent precise anisotropic properties.

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Application of Failure Criteria in Aluminum Sheet Forming Analysis (알루미늄 판재 성형해석 시 파단 모델 적용)

  • Kim, Ki-Jung;Nguyen, Ngoc-Trung;Kim, Dae-Young;Kim, Heon-Young
    • Transactions of Materials Processing
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    • v.20 no.2
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    • pp.167-172
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    • 2011
  • The numerical simulation of the Forming Limit Diagram(FLD) test was carried out to calculate the limiting dome height(LDH: ISO12004-2) for aluminum alloy sheet Al6061-T6. The finite element analysis was used as an effective method for evaluating formability and diagnosing possible production problems in sheet stamping operations. To predict fracture during the stamping process, several failure models such as Cockcroft-Latham, Rice-Tracey, Brozzo and ESI-Wilkins-Kamoulakos(EWK) criteria were applied. The predicted results were discussed and compared with the experiments for Al6061-T6.