• Title/Summary/Keyword: adhesion friction

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An Experimental Study on the Proper Supply Method of Metal Cutting Coolant (절삭유 공급 방식의 최적화를 위한 실험적 연구)

  • 강재훈;송준엽;최종호
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.977-980
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    • 2004
  • Metalworking fluids (MWFs) are fluids used during machining and grinding to prolong the life of the tool, carry away debris, and protect the surfaces of work pieces. These fluids reduce friction between the cutting tool and the work surface, reduce wear and galling, protect surface characteristics, reduce surface adhesion or welding and carry away generated heat. Workers can be exposed to MWFs by inhaling aerosols (mists) and by skin contact with the fluid. Skin contact occurs by dipping the hands into the fluid, splashes, or handling workpieces coated with the fluids. The amount of mist generated (and the resulting level of exposure) depends on many factors. To reduce the environmental pollution wastes and the potential health risks associated with occupational exposures to MWFs, it is required to establish optimum MWFs supply method and condition with minimum quantity in all over the mechanical machining field including high-speed type heavy cutting process.

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Micro-tribological Properties of Coated Silicon Wafer (코팅된 실리콘웨이퍼의 Microtribological 특성)

  • 차금환;김대은
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1998.04a
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    • pp.91-96
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    • 1998
  • In recent years, the tribological behavior of coated ceramic material has been the topic of much interest. Particularly, the understanding of the tribological performance of thin film under light load is important for potential applications in MEMS. In this work under light load and low speed, the tribological behavior of coated silicon was investigated. The results show that both adhesive and abrasive wear occur depending on the sliding condition. Also the effect of humidity on friction was influenced by the apparent ares of contact between the two surfaces. Finally, undulations on the silicon wafer were found to be effective in trapping wear particles.

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Wear Characterisitics of TiN-coated Boron Cast Iron by Arc Evaporation Process (CAE 증착기술에 의해 TiN이 증착된 보론주철의 마모거동)

  • Song, Kun;Yoon, Eui-Sung;Ahn, Hyo-Sok
    • Tribology and Lubricants
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    • v.8 no.1
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    • pp.63-69
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    • 1992
  • In order to gain better understanding of wear behaviors of TiN-coated boron cast iron, tests and analyses were conducted with block-on disc type tribometer. TiN layer of thickness $2 \mu m$ and $4 \mu m$, coated by cathodic arc evaporation process, were experimentally investigated with the variation of applied load and sliding speed under dry sliding condition. Wear characteristics were expressed in terms of the three-dimentional wear map as well as the wear rate vs sliding speed and load. Comparisons of wear and friction characteristics between coated cast irons and uncoated cast irns were also made. Wear mechanism of TiN layer was explained in view of surface interaction between the mating surfaces. The thicker coating exhibited higher hardness and adhesion strength. the significance of stresses at the surface and in the subsurface was briefly discussed in relation to the wear behavior.

Bearing capacity of geotextile-reinforced sand with varying fine fraction

  • Deb, Kousik;Konai, Sanku
    • Geomechanics and Engineering
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    • v.6 no.1
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    • pp.33-45
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    • 2014
  • Use of geotextile as reinforcement material to improve the weak soil is a popular method these days. Tensile strength of geotextile and the soil-geotextile interaction are the major factors which influence the improvement of the soil. Change in fine content within the sand can change the interface behavior between soil and geotextile. In the present paper, the bearing capacity of unreinforced and geotextile-reinforced sand with different percentages of fines has been studied. A series of model tests have been carried out and the load settlement curves are obtained. The ultimate load carrying capacity of unreinforced and reinforced sand with different percentages of fines is compared. The interface behavior of sand and geotextile with various percentages of fines is also studied. It is observed that sand having around 5% of fine is suitable or permissible for bearing capacity improvement due to the application of geosynthetic reinforcement. The effectiveness of the reinforcement in load carrying capacity improvement decreases due to the addition of excessive amount of fines.

Measurement Techniques of Mechanical Properties for Development of Nano Fabrication Process (나노 공정 개발을 위한 기계적 물성 측정 기법)

  • Lee, H.J.;Choi, B.I.;Kim, W.D.;Oh, C.S.;Han, S.W.;Hur, S.;Kim, J.H.;Ko, S.G.;Ahn, H.G.
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.1104-1110
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    • 2003
  • There are many applications of nanostructures, have been suggested by lots of researchers. It is highly required to measure the properties of nano-sized materials for design and fabrication of the nanostructures. In this paper, several techniques for measuring the mechanical properties of nano-structures are presented laying emphasis on the activity of Nano Property Measurement Team in KIMM. Some advanced applications of nano-indenter are described for measuring elastic, visco-elastic, frictional and adhesive properties as well as the standard methods of it. Micro-tensile test technique with accurate in-plane strain measurement method is also presented and its role in the property measurement of nanostructures is discussed.

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A Study on the Establishment of Proper Metalworking Fluids Supply Method to Reduce the amount Used (절삭유 사용량의 억제를 위한 적절한 공급 방식의 설정을 위한 연구)

  • 강재훈;송준엽;송철원;최종호
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1803-1806
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    • 2003
  • Metalworking fluids (MWFs) are fluids used during machining and grinding to prolong the lift of the tool, carry away debris, and protect the surfaces of work pieces. These fluids reduce friction between the cutting tool and the work surface. reduce wear and galling, protect surface characteristics, reduce surface adhesion or welding and carry away generated heat. Workers can be exposed to MWFs by inhaling aerosols (mists) and by skin contact with the fluid. Skin contact occurs by dipping the hands into the fluid, splashes, or handling workpieces coated with the fluids. The amount of mist generated (and the resulting level of exposure) depends on many factors. To reduce the environmental pollution wastes and the potential health risks associated with occupational exposures to MWFs, it is required to establish optimum MWFs supply method and condition with minimum quantity in all over the mechanical machining field including high-speed type heavy cutting process.

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Effect of Molding Conditions on Demolding Force During Injection Molding of Parts with Micro-features (미세 패턴 사출 성형에서의 이형력에 대한 성형 조건의 영향 평가)

  • Park, S.H.;Yoo, Y.E.;Lee, W.I.
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.23 no.2
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    • pp.127-132
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    • 2014
  • Micro/nano-injection molding is one of the main processing techniques for polymer micro-fabrication. Most of the difficulties encountered in polymer micro-molding are caused by the demolding, rather than the filling of molds. Therefore, studying the demolding process is vitally important for manufacturing polymer replicas. The most important parameters are the thermal stress, friction and adhesion forces, and mechanical strength of the resist. In this research, we determinedthe effects of the processing conditions on the ejection force for cases involving two common thermoplastic polymers. The results showed that the processing conditions noticeably influenced the ejection force.

Morphological Analysis of the Rubbed Surface for Hydraulic Driving Material (유압구동 부재의 마찰면 형상해석)

  • 원두원;배효준;조연상;박흥식
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.10a
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    • pp.404-409
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    • 2000
  • The determination of surface morphology is believed to be extremely important in the areas of contact mechanics, adhesion and friction. In order to describe morphology of various rubbed surface, the wear test was carried out under different experimental conditions in lubricating wear. And fractal descriptors was applied to rubbed surface of hydraulic driving material with image processing system. These descriptors to analyze surface structure are fractal dimension. Surface fractal dimension can be determined by sum of intensity difference of surface pixel. Morphology of rubbed surface can be effectively obtained by fractal dimensions.

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Morphological Analysis of Oil-Lubricated Surface for Hydraulic Piston Motor (유압 피스톤 모터의 윤활 마찰면 상태 해석)

  • 배효준;강인혁;박정록;박흥식;전태옥
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2001.11a
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    • pp.290-295
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    • 2001
  • The surface morphology of oil-lubricated surface for hydraulic piston motor is believed to be extremely effective in contact mechanics. adhesion, friction and wear. In order to describe morphology of various rubbed surface on driving condition, the wear test was carried out under different experimental conditions in oil-lubricated system. And fractal descriptors was applied to rubbed surface of hydraulic driving material with image processing system. These descriptors to analyze surface structure are fractal dimension. Surface fractal dimension can be determined by sum of intensity difference of surface pixel. Morphology of rubbed surface can be effectively obtained by fractal dimensions.

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Design and Performance Study of Brake System for Korean High Speed Rail (한국형 고속전철의 제동시스템 설계 및 성능 연구)

  • 박광복;김현철
    • Proceedings of the KSR Conference
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    • 1998.05a
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    • pp.338-348
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    • 1998
  • The study was carried out about the design and the performance study of brake system for Korean High Speed Train of maximum operating speed of 350km/h. The brake system was studied to two parts the function of brake system and the performance of brake system base on Korean-TGV. According to the simulation of brake system, the train should be provided the eddy current brake system for maximum operating speed of 350km/h. The eddy current brake system take charge of about 31% on normal condition and about 22% on emergency by condition. The performance study of brake system would be continued for definition of adhesion factor un friction factor assumed to analysis and simulation.

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