• 제목/요약/키워드: acoustic emission sensor

검색결과 206건 처리시간 0.024초

선삭공정시 공구파손의 실시간 검출에 관한 연구 (A Study on Real-time Monitoing of Tool Fracture in Turning)

  • 최덕기;주종남;이장무
    • 한국정밀공학회지
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    • 제12권3호
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    • pp.130-143
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    • 1995
  • This paper presents a new methodology for on-line tool breadage detection by sensor fusion of an acoustic emission (AE) sensor and a built-in force sensor. A built-in piezoelectric force sensor, instead of a tool dynamometer, was used to measure the cutting force without altering the machine tool dynamics. The sensor was inserted in the tool turret housing of an NC lathe. FEM analysis was carried out to locate the most sensitive position for the sensor. A burst of AE signal was used as a triggering signal to inspect the cutting force. A sighificant drop of cutting force was utilized to detect tool breakage. The algorithm was implemented on a DSP board for in-process tool breakage detection. Experiental works showed an excellent monitoring capability of the proposed tool breakage detection system.

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이물 낙하법에 의한 GIS 초음파 진단 기술 연구 (A Study on the Technology to Diagnose GIS with Acoustic Emission by Dropping Particles Method)

  • 김광화;최재구;선종호;김익수;윤진열;박기준
    • 대한전기학회논문지:전기물성ㆍ응용부문C
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    • 제51권6호
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    • pp.246-252
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    • 2002
  • This paper describes the acoustic emission measurement method to diagnose GIS for particles. We measured and analyzed the signals of acoustic waves using acoustic two types sensors with 125KHz and 50KHz resonant frequency respectively when the particles were dropped on the surfaces of circular plates and inside of GlS tanks. We found that the difference between peak outputs of two sensors depended on the types and materials of particles and the conditions of dropping position. These results showed that the outputs of 125KHz sensor were higher than those of 50KHz sensor in circular plate and 362㎸ GIS tank made of steel and vice versa in circular plate and 800㎸ GIS tank made of aluminum. The ratios outputs of 125KHz sensor to those of 50KHz sensor were 1.4 - 2.37 in 800㎸ GIS tank and were 0.5 - 1.0 in 362㎸ GIS tank. Therefore we knew that adaption of two types acoustic sensors which had different resonant frequencies as a very useful method in diagnosis of GIS.

Frequency characteristic analysis on acoustic emission of mortar using cement-based piezoelectric sensors

  • Lu, Youyuan;Li, Zongjin
    • Smart Structures and Systems
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    • 제8권3호
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    • pp.321-341
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    • 2011
  • Acoustic emission (AE) monitoring was conducted for mortar specimens under three types of static loading patterns (cubic-splitting, direct-shear and pull-out). Each of the applied loading patterns was expected to produce a particular fracture process. Subsequently, the AEs generated by various fracture or damage processes carried specific information on temporal micro-crack behaviors of concrete for post analysis, which was represented in the form of detected AE signal characteristics. Among various available characteristics of acquired AE signals, frequency content was of great interest. In this study, cement-based piezoelectric sensor (as AE transducer) and home-programmed DEcLIN monitoring system were utilized for AE monitoring on mortar. The cement-based piezoelectric sensor demonstrated enhanced sensitivity and broad frequency domain response range after being embedded into mortar specimens. This broad band characteristic of cement-based piezoelectric sensor in frequency domain response benefited the analysis of frequency content of AE. Various evaluation methods were introduced and employed to clarify the variation characteristics of AE frequency content in each test. It was found that the variation behaviors of AE frequency content exhibited a close relationship with the applied loading processes during the tests.

Crack source location by acoustic emission monitoring method in RC strips during in-situ load test

  • Shokri, Tala;Nanni, Antonio
    • Smart Structures and Systems
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    • 제13권1호
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    • pp.155-171
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    • 2014
  • Various monitoring techniques are now available for structural health monitoring and Acoustic Emission (AE) is one of them. One of the major advantages of the AE technique is its capability to locate active cracks in structural members. AE crack locating approaches are affected by the signal attenuation and dispersion of elastic waves due to inhomogeneity and geometry of reinforced concrete (RC) members. In this paper, a novel technique is described based on signal processing and sensor arrangement to process multisensory AE data generated by the onset and propagation of cracks and is validated with experimental results from an in-situ load test. Considering the sources of uncertainty in the AE crack location process, a methodology is proposed to capture and locate events generated by cracks. In particular, the relationship between AE events and load is analyzed, and the feasibility of using the AE technique to evaluate the cracking behavior of two RC slab strips during loading to failure is studied.

AE 센서를 이용한 헤드/디스크 틈새의 텁촉력 측정에 관한 실험적 연구 (An Experimental Study on Measurement of Contact Force of Head/Disk Interface Using Acoustic Emission Sensor)

  • 김지훈;김도형;황평
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1998년도 제28회 추계학술대회
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    • pp.278-284
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    • 1998
  • In order to measure the real contact force between head and disk on hard disk drive quantitatively, many technique of measurement have been developed. Acoustic Emission Sensor can be used for detect elastic energy of head/disk contact as arms value. In this study using pencil breaking test is proposed for finding contact force using transfer function between calibrated force and real contact force. And real AE data of subambient and tripad slider shows bending and torsional mode and their energy are dominant in hard disk and head contact.

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정밀 레이저 디버링을 위한 어쿠스틱 에미션 피드백 (Acoustic Emission Feedback for Precison Laser Deburring)

  • 이성환
    • 한국정밀공학회지
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    • 제16권5호통권98호
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    • pp.186-193
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    • 1999
  • Sensor feedback for process control is one of the essential elements is an automated deburring procedure. This paper presents the implementation of acoustic emission (AE), which has been developed as a feedback sensing technique for precision (mechanical) deburring, in a precision laser deburring process. AE signals were sampled for laser machining/deburring under various experimental conditions and analyzed using several signal-processing methods including AErms and spectral analysis. The results, such as the sensitivity of AE signals for different laser cutting depths, edge detection capability and the frequency analysis show a clear correlation between physical process parameters and the AE signals. A subsequent control strategy for deburring automation is also briefly discussed.

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마찰 및 음향방출 신호를 이용한 CrN 코팅의 마모수명 평가 (Life Evaluation of CrN Coatings due to Wear Using Friction and Acoustic Emission Sensor)

  • 조정우;이영제
    • Tribology and Lubricants
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    • 제15권4호
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    • pp.328-334
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    • 1999
  • Acoustic emission (AE) sensor was used to evaluate the wear-life of CrN-coated steel disks with 1 $\mu\textrm{m}$ and 4 $\mu\textrm{m}$ coating thickness. The relationship between Af and friction signal from scratch test and sliding test was investigated. The first spatting of CrN film was detected by AR signals in the early stage of coating failures, and overall failures by friction signals. Therefore, the conservative design for coating-life should be done using the results of AE signals. Using the percent contact load, the ratio of sliding normal load to the critical scratch load and the number of cycles to failure was measured to predict the wear-life of CrN film. On the wear-life dia-gram the percent contact loads and the number of cycles to failure showed a good linear relationship on the log coordinate. As the load percentage was decreased, the diagram showed that the wear-limits, at which the coated steels survived more than 35,000 cycles, were about 4∼5% of the critical scratch loads.

광섬유 FBG 센서를 이용한 탄성파 검출 (Elastic Wave Detection using Fiber Optic FBG Sensor)

  • 서대철;권일범;윤동진;이승석;이정율
    • 비파괴검사학회지
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    • 제30권1호
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    • pp.1-5
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    • 2010
  • 음향방출법은 압력용기 구조에서 존재하는 결함이나 누출을 탐지하거나 모니터링하는데 유용한 도구로 부상하였다. 본 연구에서는 브레그 격자에 근거한 음향방출센서 시스템이 개발되었다. 다양한 길이의 센싱부를 포함하는 다양한 형태의 광섬유 브레그 격자센서가 제작되었고 PZT 펄서와 연필심 파괴를 이용하여 시험되었다. 두 가지 형태의 센서부착법이 사용되었다. 첫째는 광섬유 브레그 격자센서가 접착제를 이용하여 표면에 완전히 부착되는 방법이고 둘째는 센서의 한쪽 부분만 표면에 부분적으로 고정하고 다른 쪽은 외팔보와 같이 작동하도록 하는 방법이다. 이렇게 함으로써 센싱부의 길이에 비례하는 고유진동수를 갖는 광섬유 브레그 격자센서를 구성할 수 있다. 본 연구에 사용된 센서 시스템의 최종 목적은 원자력발전소 상부 관통관의 균열이나 누출을 탐지하는 온라인 모니터링 시스템에 사용하는 것이다.

광섬유 센서를 이용한 섬유-금속 적층판의 손상 감지 (Damage Detection of Fiber-Metal Laminates Using Optical Fiber Sensors)

  • 양유창;한경섭
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2002년도 추계학술발표대회 논문집
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    • pp.161-164
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    • 2002
  • Optical fiber vibrations sensors (OFVSs) and extrinsic Fabry-Perot interferometer (EFPI) were used in damage monitoring of fiber-metal laminates(FML). The optical fiber vibration sensor and EFPI were applied in order to detect and evaluate the strain, damage and failure of FML. Damages in composites, such as matrix cracks, delamination and fiber breakage may occur as a result of excessive load, fatigue and low-velocity impacts. Tensile test was performed with the measurement of optical signal and acoustic emission (AE). The signals of the optical fiber vibration sensor due to damages were quantitatively evaluated by wavelet transform. EFPI was less sensible to the damage signals compared with the optical fiber vibration sensor. It was found that damage information of comparable in quality to acoustic emission data could be obtained from the optical fiber vibration sensor signals.

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섬유방향 변화에 따른 직물구조 CFRP 적층판의 균열진전 및 AE평가 (Crack Propagation and Acoustic Emission Evaluation of Plain Woven CFRP Laminate Composites for Fiber Orientation)

  • 윤유성;권오헌
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 춘계학술대회
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    • pp.364-369
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    • 2003
  • Crack propagation and AE characteristics of CFRP plain woven laminate composites are examined with acoustic sensor by AEDSP 32/16 board in PC system. AE signals are measured during the fracture behavior tests. The purpose of study is the estimation of the crack extension behavior effected between three kinds of fiber orientation for plain woven CFRP laminate composite and the relationship between AE characteristics and load-displacement curves and crack extension length.

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