• Title/Summary/Keyword: acoustic emission sensor

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Comparison of Nondestructive Damage Sensitivity of Single Fiber/Epoxy Composites Using Ceramic PZT and Polymeric PVDF Sensors By Micromechanical Technique and Acoustic Emission (Micromechanical 시험법과 AE를 이용한 세라믹 PZT 및 고분자 PVDF 센서에 따른 단섬유 강화 에폭시 복합재료의 비파괴 손상감지능 비교)

  • Jung Jin-Kyu;Kim Dae-Sik;Park Joung-Man;Yoon Dong-Jin
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.04a
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    • pp.135-138
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    • 2004
  • Conventional piezoelectric lead-zirconate-titanate (PZT) senor has high sensitivity, but it is very brittle. Recently polymer films such as polyvinylidene fluoride (PVDF) and poly(vinylidene fluoride­trifluoroethylene) (P(VDF-TrFE)) copolymer have been used as a sensor. The advantages of polymer sensor are the flexibility and mechanical toughness. Simple process and possible several shapes are also additional advantages. Polymer sensor can be directly embedded in a structure. In this study, nondestructive damage sensitivity of single basalt fiber/epoxy composites was investigated with sensor type and thermal damage using AE and oscilloscope. And AE waveform for epoxy matrix with various damage types was compared to each other. The damage sensitivity of two polymer sensors was rather lower than that of PZT sensor. The damage sensitivity of PVDF sensor did not decrease until thermal damage temperature at $80^{\circ}C$ and they decreased significantly at $110^{\circ}C$ However, the damage sensitivity of P(VDF-TrFE) sensor at $110^{\circ}C$ was almost same in no damage sensor. For both top and side impacts, the difference in arrival time increased with increasing internal and surface damage density of epoxy matrix.

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AE Source Location in Anisotropic Plates by Using Nonlinear Analysis (비선형방정식을 이용한 이방성판의 음향방출 위치표정)

  • Lee, Kyung-Joo;Kwon, Oh-Yang
    • Journal of the Korean Society for Nondestructive Testing
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    • v.21 no.3
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    • pp.281-287
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    • 2001
  • For the conventional two-dimensional source location of acoustic emission (AE) based on the threshold crossing, wave velocity has to be measured in the actual structure to calculate the arrival-time difference and thus to form the two hyperbolae. Velocity is dependent on the fiber orientation, however, due to the dependence of elastic modulus on fiber orientation in anisotropic materials such as compost#e plates. This tan affect the accuracy of AE source location and make the source location procedure complicated. In this study, we propose a method to reduce the location error in anisotropic plates by using the numerical solution of nonlinear equations, where the velocity term has been removed by employing the fourth sensor. The efficiency and validity of the proposed method has also been experimentally verified.

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Acoustic Emission Monitoring of Incipient Failure in Journal Bearings( III ) - Development of AE Diagnosis System for Journal Bearings - (음향 방출을 이용한 저어널 베어링의 조기 파손 감지(III) -저어널 베어링 AE 진단 시스템 개발-)

  • Chung, Min-Hwa;Cho, Yong-Sang;Yoon, Dong-Jin;Kwon, Oh-Yang
    • Journal of the Korean Society for Nondestructive Testing
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    • v.16 no.3
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    • pp.155-161
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    • 1996
  • For the condition monitoring of the journal bearing in rotating machinery, a system for their diagnosis by acoustic emission(AE) was developed. AE has been used to detect abnormal conditions in the bearing system. It was found from the field application study as well as the laboratory experiment using a simulated journal bearing system that AE RMS voltage was the most efficient parameter for the purpose of current study. Based on the above results, algorithms and judgement criteria for the diagnosis system was established. The system is composed of four parts as follows: the sensing part including AE sensor and preamplifier, the signal processing part for RMS-to-DC conversion to measure AE ms voltage, the interface part for transferring RMS voltage data into PC using A/D converter, and the software part including the graphic display of bearing conditions and the diagnosis program.

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Evaluation of Static Structural Integrity for Composites Wing Structure by Acoustic Emission Technique (음향방출법을 응용한 복합재 날개 구조물의 정적구조 건전성 평가)

  • Jun, Joon-Tak;Lee, Young-Shin
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.37 no.8
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    • pp.780-788
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    • 2009
  • AE technique was applied to the static structural test of the composite wing structure to evaluate the structural integrity and damage. During the test, strain and displacements measurement technique were used to figure out for static structural strength. AE parameter analysis and source location technique were used to evaluate the internal damage and find out damage source location. Design limit load test, the 1st and 2nd design ultimate load tests and fracture test were performed. Main AE source was detected by an sensor attached on skin near by front lug. Especially, at the 1st design ultimate test, strain and displacements results didn't show internal damage but AE signal presented a phenomenon that the internal damage was formed. At the fracture test, AE activities were very lively, and strain and displacements results showed a tendency that the load path was changed by severe damage. The internal damage initiation load and location were accurately evaluated during the static structural test using AE technique. It is certified from this paper that AE technique is useful technique for evaluation of internal damage at static structural strength test.

Crack Source location Technique for nam Concrete Beam using Acoustic Emission (음향방출을 이용한 무근콘크리트 보의 균열 발생원 탐사기법)

  • 한상훈;이웅종;조홍동;김동규
    • Journal of the Korea Concrete Institute
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    • v.13 no.2
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    • pp.107-113
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    • 2001
  • This study was conducted preliminarily to develop the crack source location technique for plain concrete beam using acoustic emission(AE). Before the main experiment, the test of virtual An source location was achieved in plain concrete block. The sensor layout was mutually compared between triangular layout and rectangular layout. As the results of test, AE source location by triangular layout was evaluated more effective than that by rectangular layout. The specimen to apply he source location technique was man in total nine specimens (each three in 40 %, 50%, 60% of W/C ratio) which the experiment variable was the compressive strength level(W/C ratio). The bending loading method is selected by cyclic loadings to evaluate the degree of concrete damage. It is seen that Kaiser effect and Felicity effect exists through analysis of AE parameters in coming failure experiment. As a result of analyzing the felicity ratio(FR) values, it is shown that this values can be used for evaluating the degree of concerto damage. AE activity is started highly at the 70% of failure load without the compressive strength level. Thus considered by a index in constructing the system of the failure warning at application of the field structure. And the results compared the real cracking location with the source location has perceived by AE monitoring before it is appeared the primary crack by visual observation.

Study on drilling of CFRP/Ti6Al4V stack with modified twist drills using acoustic emission technique

  • Prabukarthi, A.;Senthilkumar, M.;Krishnaraj, V.
    • Steel and Composite Structures
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    • v.21 no.3
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    • pp.573-588
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    • 2016
  • Carbon Fiber Reinforced Plastic (CFRP) and Titanium Alloy (Ti6Al4V) stack, extensively used in aerospace structural components are assembled by fasteners and the holes are made using drilling process. Drilling of stack in one shot is a complicated process due to dissimilarity in the material properties. It is vital to have optimal machining condition and tool geometry for better hole quality and tool life. In this study the tool wear and hole quality were analysed by experimental analysis using three modified twist drills and online tool condition monitoring using Acoustics Emission (AE) sensor. Helix angle and point angle influence tool performance and cutting force. It was found that a tool geometry (TG1) with high helix angle of $35^{\circ}$ with low point angle $130^{\circ}$ results in reduction in thrust force of 150-500 N range but the TG2 also perform almost similar to TG1, but when compared with the AErms voltage generated during drilling it was found that progressive rise in voltage in TG1 is less with respect to TG2 which can be attributed to tool life. In process wear monitoring was done using crest factor as monitoring index. AErms voltage were measured and correlated with the performance of the drills.

Impact Localization of a Composite Plate Using a Single Transducer and Spatial Focusing Signal Processing Techniques (단일 센서와 공간집속 신호처리 기술을 이용한 복합재 판에서의 충격위치 결정)

  • Cho, Sungjong;Jeong, Hyunjo
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.23 no.2
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    • pp.152-159
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    • 2013
  • A structural health monitoring(SHM) technique for locating impact position in a composite plate is presented in this paper. The technique employs a single sensor and spatial focusing properties of time reversal(TR) and inverse filtering(IF). We first examine the focusing effect of back-propagated signal at the impact position and its surroundings through simulation. Impact experiments are then carried out and the localization images are found using the TR and IF signal processing, respectively. Both techniques provide accurate impact location results. Compared to existing techniques for locating impact or acoustic emission source, the proposed methods have the benefits of using a single sensor and not requiring knowledge of material properties and geometry of structures. Furthermore, it does not depend on a particular mode of dispersive Lamb waves that is frequently used in the SHM of plate-like structures.

Fault Diagnosis of Low Speed Bearing Using Support Vector Machine

  • Widodo, Achmad;Son, Jong-Duk;Yang, Bo-Suk;Gu, Dong-Sik;Choi, Byeong-Keun;Kim, Yong-Han;Tan, Andy C.C;Mathew, Joseph
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.11a
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    • pp.891-894
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    • 2007
  • This study presents fault diagnosis of low speed bearing using support vector machine (SVM). The data used in the experiment was acquired using acoustic emission (AE) sensor and accelerometer. The aim of this study is to compare the performance of fault diagnosis based on AE signal and vibration signal with same load and speed. A low speed test rig was developed to simulate various defects with shaft speeds as low as 10 rpm under several loading conditions. In this study, component analysis was also performed to extract the feature and reduce the dimensionality of original data feature. Moreover, the classification for fault diagnosis was also conducted using original data feature without feature extraction. The result shows that extracted feature from AE sensor gave better performance in faults classification.

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A Comparate Study for the PD Pattern Analysis using Different Type of Sensors Applicable to the On-line Monitoring of GIS (GIS 감시진단용 다양한 센서를 적용한 PD 검출 및 패턴분석 결과 비교연구)

  • Koo Ja-Yoon;Chang Yong-Moo;Choi Jae-Ok;Yeon Man-seung;Lee Ji-Chul
    • The Transactions of the Korean Institute of Electrical Engineers C
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    • v.54 no.5
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    • pp.198-205
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    • 2005
  • Many precedent investigations hate been made for the reliable assessment of the insulation state of large power apparatus for which partial discharge detection is one of tile plausible way. In this work, experimental investigations have been carried out to make the comparison on the PD(partial discharge) pattern analysis related to the five different types of artificial defects such as SFMP (Single Free Moving Particle), MFMP (Multi Free Moving Particle), Void, CFP (Conductor-Fixed Protrusion), EP (Enclosure Protrusion). For each PD pattern, PD detection has been done by tee different types of PD sensors such as HFCT(High Frequency Current Transformer), AE(Acoustic Emission) and UHF(Ultra High Frequency). And, in addition, frequency spectrum by the UHF sensor has been also made for each defect respectively. As a result, it is observed that the possibility of obtaining PD pattern based on PRPD(Phase Resolved Partial Discharge) in connection with the defects tinder investigation is dependant on the type of the sensor while the spectrum analysis is always successful to be achieved for every defect. Therefore, it could be suggested that the nature of PD source can be identified more distinctively when the conventional PRPDA is combined with spectrum analysis.

Development of Diagnosis System for Intelligent High-Speed Micro-Machining and Evaluation of Micro-Machining Characteristics (고속.지능형 마이크로머시닝을 위한 진단시스템 및 특성평가)

  • 김흥배;이우영;최성주
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.993-998
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    • 1997
  • The advanced technology of micro-machining is starting to penetrate our lives. This technology, with which it is possible to make micro-structures by means of processing on the order of nm (micrometer = 1/1,000 mm) or less, is realizing machines that were only part of our wildest imagination. However, the fact is that many issues remain in the quest for a variety of applications. With the advent of computing technologies, information technologies, and telecommunications technologies, we foresee the need for new approaches in design, process, and the use of materials, technologies, and people in a globalized manufacturing enterprise. A new thinking paradigm is needed to focus on quality of service on the products we design and manufacture. Factories in different regions need to be co-ordinated through use of the state-of-the-art information on productivity, diagnostics, and service evaluation of manufacturing systems could be shared among different locations and partners. In this research, We develope the internet based Diagnosis system for micro machining and evaluate its characteristics by using mechatronic sensor like Dynamometer, acoustic emission, Acceleration sensor, micro phone, vision, infra-red thermometer.

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