• Title/Summary/Keyword: acoustic emission sensor

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A Study on the Wear of Milling Tool and Relativity of Acoustic Emission in Cutting Process (절삭중 밀링공구의 마멸과 음향방출의 관련성에 관한 연구)

  • 윤종학;김동성
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.4 no.2
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    • pp.31-37
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    • 1995
  • This study is focused on the prediction of appropriate tool life by clarifying the correlation between progressive tool wear and AE signal. when rcutting SM45C by End mill in machining center. First of all, end mill have a problem that position of sensor sticking because it is revolution tool, but I think that it can be bained specific character according to sticking Sensor in the Vise. Consequently, the following results have been obtained; 1. Each cutting speed of feed rate over 0.1mm had a tendency to increase linearly according to the RMSAE 2. The level of AE signal at the same cutting area was more sensitive to depth of cut tharn the variation of feed rate 3. In the range of cutting duringqr about 75minqr atqr cutting speed 27m/min flankqr wear turns up aboutqr 0.21mm, aboutqr 0.29mm in the caseqr of about 65minqr at 33/min, qr hereby RMSAE increased rapidly at 0.2mm flank wear, also AE-HIT and CUM-CNTS.

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Impact Localization for a Composite Plate Using the Spatial Focusing Properties of Advanced Signal Processing Techniques

  • Jeong, Hyunjo;Cho, Sungjong
    • Journal of the Korean Society for Nondestructive Testing
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    • v.32 no.6
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    • pp.703-710
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    • 2012
  • A structural health monitoring technique for locating impact position in a composite plate is presented in this paper. The method employs a single sensor and spatial focusing properties of time reversal(TR) and inverse filtering(IF). We first examine the spatial focusing efficiency of both approaches at the impact position and its surroundings through impact experiments. The imaging results of impact localization show that the impact location can be accurately estimated in any position of the plate. Compared to existing techniques for locating impact or acoustic emission source, the proposed method has the benefits of using a single sensor and not requiring knowledge of anisotropic material properties and geometry of structures. Furthermore, it does not depend on a particular mode of dispersive Lamb waves that is frequently used in other ultrasonic testing of plate-like structures.

Monitoring and machinability evaluation in high-speed machining of high hardness steel(SKD11) (고경도강(SKD11)의 고속가공에서 가공성 평가 및 감시)

  • 김전하;김경균;강영창;김정석;김기태
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.987-990
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    • 2000
  • In modern manufacturing industry such as aerospace, vehicle and die/mold industry, the high hardness malarial which is remarkable in aspects of durability is effectively used. The high-speed and precision machining technology has been applied in these fields. In this study, efficient sensors in high-speed machining by observing similar tendency through comparing cutting force with AE signal, gap sensor signal and accelerometer signal are selected, and machinability of high-speed machining is experimentally evaluated. We performed a basic research for sensing system construction to monitor a machine tool and machining condition.

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A Study on the Process Optimization of Brush Deburring Grinding System (브러시 디버링 연삭 시스템 공정 최적화에 대한 연구)

  • Shin, Kwan-Soo
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.3
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    • pp.394-400
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    • 2012
  • Due to the increasing demand for carious methodologies, the quality improvement of products were introduced. A brush, the most frequently used type of grinding process, is one of the deburring. In order to produce consistent burr shape, various machining conditions have been combined and applied to disk grinding process. By tool dynamometer, acoustic emission sensor and acceleration sensor depend on changes in processing conditions(depth of engagement, cutting speed, workpiece position, workpiece orientation, cutting time) signals were obtained for brush deburring grinding system. Root mean square obtained by processing the signal processing conditions by analyzing the characteristics of deburring is to derive the optimum conditions.

Impact Localization of a Composite Plate Using a Single Transducer and Spatial Focusing Signal Processing Techniques (단일 센서와 공간집속 신호처리 기술을 이용한 복합재 판에서의 충격위치 결정)

  • Cho, Sungjong;Jeong, Hyunjo
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2012.10a
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    • pp.715-722
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    • 2012
  • A structural health monitoring (SHM) technique for locating impact position in a composite plate is presented in this paper. The technique employs a single sensor and spatial focusing properties of time reversal (TR) and inverse filtering (IF). We first examine the focusing effect of back-propagated signal at the impact position and its surroundings through simulation. Impact experiments are then carried out and the localization images are found using the TR and IF signal processing, respectively. Both techniques provide accurate impact location results. Compared to existing techniques for locating impact or acoustic emission source, the proposed methods have the benefits of using a single sensor and not requiring knowledge of material properties and geometry of structures. Furthermore, it does not depend on a particular mode of dispersive Lamb waves that is frequently used in the SHM of plate-like structures.

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Monitoring and Analysis on Die Loads in Multi-stage Cold Forging Process Using Piezo-Sensors (금형블록에 장착된 압조센서를 활용한 다단 냉간단조 공정의 모니터링 및 분석)

  • Kang, S.M.;Kang, K.J.;Yeom, S.R.;Lee, K.H.;Kim, J.Y.
    • Transactions of Materials Processing
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    • v.31 no.1
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    • pp.5-10
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    • 2022
  • In multi-stage cold forging process, to enhance the productivity and product quality, in-site process monitoring technique by implanting sensors such as piezo-sensor and acoustic emission sensor has been continuously studied. For accurate analysis of the process, the selection of appropriate sensors and implantation positions are very important. Until now, in a multi-state forging machine, wedge parts located at the end of punch-set are used but it is difficult to analyze minute changes in die block-set. In this study, we also implanted sensors to the die part (die spacer) and compared signals from both sensors and found that sensing signals from die part showed enhanced process monitoring results.

Development of Objective Nasometer Using a Vibratory Sensor and its Clinical Application (진동 센서를 이용한 객관적 비강공명 측정 장치의 개발 및 그 임상적 이용)

  • 최홍식;박용재;김광문
    • Journal of the Korean Society of Laryngology, Phoniatrics and Logopedics
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    • v.6 no.1
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    • pp.46-55
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    • 1995
  • Authors devised an objective test for nasal resonatory disorders using a vibratory sensor(Piezoelectric receiver) which is relatively cheap. The vibratory sensor was covered with duralumin to eliminate contamination of acoustic sound except a small hole which is attached on ala nasi during the test. Electrical signals front the vibratory sensor and the microphone while the subject is phonating vowel/a/ and nasal consonant /ng/ and phonating 8 syllable sentence /papa/ passage and /mama/ passage were digitized with n 12 bit A/D converter. For the evaluation of the hypernasality, the ratio of /ng/ to /a/ and /mama/ passage to /papa/ passage were used instead of individual values to reduce the observational error. For the evaluation of the hyponasality, the cul-de-sac resonation was induced by obstructing the nasal aperture of the ipsilateral side with the finger. In the normal control group, the ratio of /ng/ to /a/ and /mama/ passage to /papa/ passage was larger than 8. In the hypernasality with nasal emission group. the ratio was decreased markedly(p<0.01). When the nasal aperture was obstructed with the finger, the vibratory signals of /a/ and /ng/ were increased markedly in the control group and hypernasality group(p<0.01). However, in the hyponasality group(severe), the increment was minimal. So this system can be used to detect the nasal resonatory disorders objectively and differentiate the hypernasality front hyponasality easily.

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Surface Condition Monitoring in Magnetic Abrasive Polishing of NAK80 Using AE Sensor and Neural Network (AE 센서와 신경회로망을 이용한 NAK80 금형강의 자기연마 가공특성 모니터링)

  • Kim, Kwang-Heui;Shin, Chang-Min;Kim, Tae-Wan;Kwak, Jae-Seob
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.4
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    • pp.601-607
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    • 2012
  • The magnetic abrasive polishing (MAP), for online monitoring with AE sensor attachment, was performed in this study. To predict the surface roughness after the magnetic abrasive polishing of NAK80, the signal data acquired from the AE sensor were analyzed. A dimensionless coefficient, which consisted of average of AErms and standard deviation of AE signal, was defined as a characteristic of the MAP and a prediction model was obtained using least square method. A neural network, which had multiple input parameters from AE signals and polishing conditions, was applied for predicting the surface roughness. As a result of this study, it was seen that there was very close correlation between the AE signal and the surface roughness in the MAP. And then on-line prediction of the surface roughness after the MAP of the NAK80 was possible by the developed prediction model.

Detection of Ultrasonic Characteristics of Oil Corona by Wide-Band AE Sensor (광대역 AE 센서에 의한 유중코로나의 초음파 특성)

  • Kim, In-Sik;Lee, Sang-U;Lee, Dong-In;Lee, Gwang-Sik;Kim, Lee-Guk
    • The Transactions of the Korean Institute of Electrical Engineers C
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    • v.49 no.1
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    • pp.44-51
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    • 2000
  • In this paper, using a wide-band AE sensor with the frequency range from 100[kHz] to 1.5[kHz], the frequency spectra of AE signals generated from the corona discharges of the needle-plane gap and from the partial discharges of an epoxy void were analyzed to determine the proper ultrasonic sensor with optimum frequency range according to the patterns of corona discharges. We also examined the propagation characteristics of AE signals in oil and the relationship between the magnitude of corona discharge and the magnitude of AE signals in peak-to-peak value under the application of 60[Hz] ac high-voltage. From these results, the main frequency spectra of AE signals emitted from the corona discharges of the needle-plane gap were about 130[kHz] by the fast fourier transform, but the main frequency spectra appeared to be 230[kHz] in the partial discharges of an epoxy void. The magnitude of AE signals was proportional to the magnitude of corona discharge and discharge current pulse with increasing the applied voltages.

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Characteristics of detecting arc of AE sensor for using PZT ceramics (PZT 세라믹을 이용한 AE센서의 아크 검출 특성)

  • Yoo, J.S.;Kwon, O.D.;Yun, Y.J.;Kang, S.H.;Lim, K.J.
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2004.07a
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    • pp.515-518
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    • 2004
  • The Piezoelectric ceramics for AE(Acoustic Emission) sensor are desired large electromechanical coupling factor, high mechanical quality factor and good characteristic resonance frequency. In this study, the empirical formula of specimens is used $0.9Pb(Zr_xTi_{1-x})O_3-0.1Pb(Mn_{1/3}Nb_{1/3}Sb_{1/3})O_3$ (PZT-PMNS). The piezoelectric and dielectric characteristic are investigated by sintering temperature and value of x as functions of $Ti^{2+},\;Zi^{2+}$ mol rate. MPB(morphotropic Phase boundary) is defined in the x=0.522. Because it is appeared to the best piezoelectric and dielectric characteristic in the x=0.522, it can be application by AE sensor. PZT-PMNS ceramics without pre-amplifier and filter are tested for detecting of arc signal. The detection characteristic is evaluated wave form, frequency distribution.

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