• Title/Summary/Keyword: acoustic emission (AE)

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Detection and Classification of Defect Signals from Rotator by AE Signal Pattern Recognition (AE 신호 형상 인식법에 의한 회전체의 신호 검출 및 분류 연구)

  • Kim, Ku-Young;Lee, Kang-Yong;Kim, Hee-Soo;Lee, Hyun
    • Journal of the Korean Society for Railway
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    • v.4 no.3
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    • pp.79-86
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    • 2001
  • The signal pattern recognition method by acoustic emission signal is applied to detect and classify the defects of a journal bearing in a power plant. AE signals of main defects such as overheating, wear and corrosion are obtained from a small scale model. To detect and classify the defects, AE signal pattern recognition program is developed. As the classification methods, the wavelet transformation analysis, the frequency domain analysis and time domain analysis are used. Among three analyses, the wavelet transformation analysis is most effective to detect and classify the defects of the journal bearing..

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Study on Friction Welding of Heat Resisting Steel Materials of SUH3 and SUH35, and Its Real Time Evaluation by AE (내열강재 SUH3과 SUH35의 마찰용접 특성과 AE에 의한 실시간 평가)

  • 양형태;오세규;황성필;김일석
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2000.10a
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    • pp.12-19
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    • 2000
  • In this paper, not only the development of optimizing of friction welding with more reliability and more applicability but also development of in-process real-time weld quality(such as strength and toughness) evaluation technique by acoustic emission for friction welding of the engine exhaustive valve(SUH3-SUH35 dissimilar steels of 12.3mm, 16mm, 20mm and 24mm in diameters) were performed, comparing with the other FRW matches of materials such as SUH3 to SUH31, SUH3 to STS303 and SUH3 to STS304. As an important result, the techniques for dissimilar friction welding optimization of engine heat resisting steels SUH3 and SUH35( 12.3mm, 16mm, 20mm, 24mm) and its real-time weld quality evaluation by AE were developed, considering on both diameter and carbon equivalent effects.

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In-Process Detection of Flank Wear Width by AE Signals When Machining of ADI (ADI 절삭시 AE신호에 의한 플랭크 마멸폭의 인프로세스 검출)

  • 전태옥
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.8 no.6
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    • pp.71-77
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    • 1999
  • Monitoring of Cutting tool wear is a critical issue in automated machining system and has been extensively studied for many years. An austempered ductile iron(ADI) exhibits the excellent mechanical properties and the wear resistance. ADI has generally the poor machinability due to the characteristic. This paper presents the in-process detection of flank wear of cutting tools using the acoustic emission sensor and the digital oscilloscope. The amplitude level of AE signal(AErms) is mainly affected by cutting speed and it is proportional to cutting speed. There have been the relationship of direct proportion between the amplitude level of AE signals and the flank wear width of cutting tool. The flank wear with corresponding to the tool life is successfully detected with the monitor-ing system used in this study.

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Study on Friction Welding of Heat resisting Steel Materials and Its Real Time Evaluation by AE (내열강재의 마찰용접과 AE에 의한 실시간 평가)

  • 김일석;공유식;황성필;김헌경;이연탁;오세규
    • Journal of Ocean Engineering and Technology
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    • v.15 no.2
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    • pp.79-87
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    • 2001
  • In this paper, not only the development of optimizing of friction welding with more reliability and more applicability but also the development of in-process real-time weld quality (such as strength and toughness) evaluation technique by acoustic emission for friction welding of the engine exhaustive valve (SUH3-SUH35 dissimilar steels of 12.3mm, 16mm, 20mm, and 24mm in diameters) were performed, comparing with the other FRW matches of materials such as SUH3 to SUH31, STS303 and SUH3 to STS304. As an important result, the techniques for dissimilar friction welding optimization of engine heat resisting steels SUH3 and SUH35 (12.3mm, 16mm, 20mm, and 24mm) and its real-time weld quality evaluation by AE was developed, considering on both diameter and carbon equivalent effects.

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The Effect of Recycled Coarse Aggregates Replacement Level on Localized Fracture and Acoustic Emission of Concrete in Compression (순환굵은골재 치환율에 따른 콘크리트의 압축파괴 및 음향방출특성)

  • Kim, Yun-Su;Yun, Hyun-Do;You, Young-Chan
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.11a
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    • pp.249-252
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    • 2006
  • When concrete is subjected to uniaxial compression, the failure process is normally initialed from a localized zone. The localization of failure governs structural behaviors of concrete. In this paper, the compressive strength and failure behavior of recycled coarse aggregate concrete with different replacement level of recycled coarse aggregates are investigated using acoustic emission(AE). AE characteristics of concrete were investigated during the entire loading period. For these purpose, four recycled coarse aggregate replacement level (i.e 0%, 30%, 60% and 100%) were considered in this paper. Result from this study show AE signal, AE method can apply to investigate a compressive failure mode according to recycled coarse replacement level.

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A Study on Optimization of Friction Welding of Automobile Component Materials(SM40C) and Its Real Time Quality Evaluation by AE (자동차 부품용 강재(SM40C)의 마찰용접 최적화와 AE에 의한 실시간 품질평가에 관한 연구)

  • Oh, Sae-Kyoo;Park, Jong-Bae;Kong, You-Sik
    • Journal of Ocean Engineering and Technology
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    • v.13 no.1 s.31
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    • pp.88-93
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    • 1999
  • This paper presents the experimental examinations and statistical quantitative analysis of the correlation between the cumulative counts of acoustic emission(AE) during plastic deformation periods of the welding and the tensile strength and other properties of the bar-to-bar welded joints of O.D. 16mm shaft(SM40C) as well as the various welding variables. And this is a new approach which attempts finally to develop real-time quality monitoring system for friction welding. The results lead to a practical possibility of real-time quality control more than 100% joint efficiency showing good weld with no micro structural defects.

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The Effect of Load Orientation for Crack Propagation and Acoustic Emission Evaluation on Plain Woven CFRP (평직 CFRP 복합재료의 균열진전 및 AE평가에 미치는 하중방향 영향)

  • Kwon, Oh-Heon;Yun, Yu-Seong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.4
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    • pp.443-452
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    • 2004
  • In recent year, composite materials are increasingly used in various fields of engineering because of its superior properties. The relationships of between crack propagation and AE characteristics fer CFRP plain woven laminate composites are examined. AE signals are measured during the fracture behavior tests. The purpose of study is to estimate the crack extension behavior with AE characteristics according to the load orientation fur plain woven CFRP laminate composite.

Recognition of damage pattern and evolution in CFRP cable with a novel bonding anchorage by acoustic emission

  • Wu, Jingyu;Lan, Chengming;Xian, Guijun;Li, Hui
    • Smart Structures and Systems
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    • v.21 no.4
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    • pp.421-433
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    • 2018
  • Carbon fiber reinforced polymer (CFRP) cable has good mechanical properties and corrosion resistance. However, the anchorage of CFRP cable is a big issue due to the anisotropic property of CFRP material. In this article, a high-efficient bonding anchorage with novel configuration is developed for CFRP cables. The acoustic emission (AE) technique is employed to evaluate the performance of anchorage in the fatigue test and post-fatigue ultimate bearing capacity test. The obtained AE signals are analyzed by using a combination of unsupervised K-means clustering and supervised K-nearest neighbor classification (K-NN) for quantifying the performance of the anchorage and damage evolutions. An AE feature vector (including both frequency and energy characteristics of AE signal) for clustering analysis is proposed and the under-sampling approaches are employed to regress the influence of the imbalanced classes distribution in AE dataset for improving clustering quality. The results indicate that four classes exist in AE dataset, which correspond to the shear deformation of potting compound, matrix cracking, fiber-matrix debonding and fiber fracture in CFRP bars. The AE intensity released by the deformation of potting compound is very slight during the whole loading process and no obvious premature damage observed in CFRP bars aroused by anchorage effect at relative low stress level, indicating the anchorage configuration in this study is reliable.

Diagnosis of Insulation Deterioration in Cast-Resin Power Transformer using Acoustic Emission Techniques (음향방출법에 의한 몰드형 전력변압기의 절연열화 진단)

  • 이상우;김인식;이동인;이광식
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.14 no.6
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    • pp.35-42
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    • 2000
  • In this paper, AE(Acoustic Emission) signals detected from the growth of the electrical tree in an epoxy resin under ac high-voltage application were analysed to diagnose the insulation deterioration of cast-resin power transformer. Frequency spectra of AE signals generated from the magnetizing and the load currents in the actual operating cast-resin power transformer of 500[kVA] under distribution system of 22.9[kV] were also analysed to distinguish the AE signals due to void discharges from the magnetic circuit noises in the core of the transformer. As the experimental results, we could distinguish the AE signals whether those signals were caused due to the void discharges or due to the magnetic circuit noises by analyzing the frequency spectrum of AE signals. The frequency spectra of AE signals generated from the cast-resin power transformer in operation due to both the magnetizing and the load currents appeared in the range of 40-120[kHz], but the frequency band of AE signals emitted from the void discharges in an epoxy resin sample was about 50[kHz] to 230[kHz].

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Characterization of Acoustic Emission Signal for Welding Flaw and Stress Corrosion of SPPH Steels (SPPH강의 용접결함과 응력부식에 따른 음향 방출 신호의 특성)

  • Kim, Sung-Dai;Jung, Woo-Gwang;Lee, Jong-O;Jung, Yu-Jin
    • Journal of the Korean Society for Nondestructive Testing
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    • v.27 no.2
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    • pp.97-104
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    • 2007
  • An investigation has been made on the relationship between characteristics of Acoustic Emission (AE) signal in welding flaw and the stress corrosion defect in-service for the high pressure pipe steel. In order to tackle the problem of welding flaw in high pressure pipe, specimens were made by the aid of the application of both corrosion liquid usage and a quenching method after local heating. The amplitude of signal was $60{\sim}75\;dB$ in the territory which is suspected for defect, and the specimens which only have welding flaw showed gradients of 0.034, 0.034, 0.035. Moreover, there is a certain increase in gradient even though the differences are very slight. That is, corrosion specimens showed new gradients of 0.040, 0.039, 0.041 which put welding flaw and corrosion mechanism together. After pressurizing 3 minutes, AE signal has been detected from welding flaw easily in each part of the section. It is possible to predict the occurrence and also prevent the damage of stress corrosion crack which has characteristics of cleavage fracture.