• Title/Summary/Keyword: acoustic emission (AE)

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The Evaluation of Mixed Welded SM 490A Steel by Acoustic Emission (3) (음향방출법에 의한 SM 490A 강의 복합용접성 평가 (3))

  • 이장규;인승현;우창기;박성완;김봉각
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.10a
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    • pp.289-294
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    • 2003
  • The object of this study is to investigate the effect of compounded welding by using acoustic emission (AE) signals fur weld heat affected zone (HAZ) in tensile testing. This study was carried out a SM 490A high tension steel for electronic shielded metal are welding (SMAW), $\textrm{CO}_2$ gas arc welding and TIG welding. And correspondingly, the root openings are 3, 4 and 2.8mm. Data displays are based on the measured parameters of the AE signals, along with environmental variables such as time and load. These history plots give us useful and powerful information to analyze the results of material evaluation testing.

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Acoustic Emission Monitoring of Milling Burr Formation Using Wavelet Transform (웨이브렛 변환을 이용한 밀링 버 생성 음향방출 모니터링)

  • Lee Seoung-Hwan;Ma Che-Hoon;Cho Yong-Won
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.4
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    • pp.22-28
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    • 2006
  • Detection of exit burr is very important in manufacturing automation. In this paper, acoustic emission(AE) was used to detect the burr formation during milling. By using wavelet transformation, AE data was compressed without unnecessary details. Then the transformed data were used as selected features (inputs) of a back-propagation artificial neural net. In order to validate the proposed scheme, the wavelet based ANN results were compared with cutting condition(cutting speed, feed, depth of cut, etc.) based ANN results.

An Experimental Study on Measurement of Contact Force of Head/Disk Interface Using Acoustic Emission Sensor (AE 센서를 이용한 헤드/디스크 틈새의 텁촉력 측정에 관한 실험적 연구)

  • Kim, Ji-Hoon;Kim, Do-Hyung;Hwang, Pyung
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1998.10a
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    • pp.278-284
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    • 1998
  • In order to measure the real contact force between head and disk on hard disk drive quantitatively, many technique of measurement have been developed. Acoustic Emission Sensor can be used for detect elastic energy of head/disk contact as arms value. In this study using pencil breaking test is proposed for finding contact force using transfer function between calibrated force and real contact force. And real AE data of subambient and tripad slider shows bending and torsional mode and their energy are dominant in hard disk and head contact.

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Extraction of the Surface Roughness in Grinding Operation by Acoustic Emission Signal (AE 신호에 의한 연삭가공 표면거칠기 검출)

  • Chung, Sung-Won
    • Journal of the Korean Society of Industry Convergence
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    • v.2 no.2
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    • pp.147-153
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    • 1999
  • An in-process extraction method of the ground surface roughness is a bottle-neck and essential field in conventional machining process. We define the D.A.R.F(Dimensionless Average Roughness Factor) that has a roughness characteristic of ground surface. D.A.R.F include the absolute average and the standard deviation values which are the analytic parameters of the AE(Acoustic Emission) signal generated during the grinding operation. The theoretical equation between the surface roughness and the D.A.R.F has been derived from the linear regressive analysis and verified its availability through the experimentation on the surface grinding machine.

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Life Evaluation of CrN Coatings due to Wear Using Friction and Acoustic Emission Sensor (마찰 및 음향방출 신호를 이용한 CrN 코팅의 마모수명 평가)

  • 조정우;이영제
    • Tribology and Lubricants
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    • v.15 no.4
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    • pp.328-334
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    • 1999
  • Acoustic emission (AE) sensor was used to evaluate the wear-life of CrN-coated steel disks with 1 $\mu\textrm{m}$ and 4 $\mu\textrm{m}$ coating thickness. The relationship between Af and friction signal from scratch test and sliding test was investigated. The first spatting of CrN film was detected by AR signals in the early stage of coating failures, and overall failures by friction signals. Therefore, the conservative design for coating-life should be done using the results of AE signals. Using the percent contact load, the ratio of sliding normal load to the critical scratch load and the number of cycles to failure was measured to predict the wear-life of CrN film. On the wear-life dia-gram the percent contact loads and the number of cycles to failure showed a good linear relationship on the log coordinate. As the load percentage was decreased, the diagram showed that the wear-limits, at which the coated steels survived more than 35,000 cycles, were about 4∼5% of the critical scratch loads.

Real-Time Evaluation of Friction Weld Quality of Small-Type Hydraulic Valve Spool by Acoustic Emission (AE에 의한 소형 밸브스풀 마찰용접 품질의 실시간 평가)

  • 오세규;오정환;전태언;김경균;오명석
    • Journal of Welding and Joining
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    • v.12 no.2
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    • pp.97-107
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    • 1994
  • Both in-process quality control and high reliability of the weld is one of the major concerns in applying friction welding to the economical and qualified mass-production. No reliable nondestructive monitoring method is available at present to determine the real-time evaluation of automatic production quality control for friction welding of special hydraulic valve spool of 16mm in diameter. This paper, so that, presents the experimental examinations and statistical quantitative analysis of the correlation between the initial cumulative counts of acoustic emission(AE) occurring during plastic deformation periods of the welding and the tensile strength and other properties of the welded joints of $\phi16$ valve spool as well as the various welding variables, as a new approach which attempts finally to develop real-time quality monitoring system for friction welding.

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Neural Network Approach to Automated Condition Classification of a Check Valve by Acoustic Emission Signals

  • Lee, Min-Rae;Lee, Joon-Hyun;Song, Bong-Min
    • Journal of the Korean Society for Nondestructive Testing
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    • v.27 no.6
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    • pp.509-519
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    • 2007
  • This paper presents new techniques under development for monitoring the health and vibration of the active components in nuclear power plants, The purpose of this study is to develop an automated system for condition classification of a check valve one of the components being used extensively in a safety system of a nuclear power plant. Acoustic emission testing for a check valve under controlled flow loop conditions was performed to detect and evaluate disc movement for valve failure such as wear and leakage due to foreign object interference in a check valve, It is clearly demonstrated that the evaluation of different types of failure types such as disc wear and check valve leakage were successful by systematically analyzing the characteristics of various AE parameters, It is also shown that the leak size can be determined with an artificial neural network.

Vibration Characteristic Analysis Using Acoustic Emission Signal (AE신호를 이용한 기어 정렬불량의 진동 특성 분석)

  • Gu, Dong-Sik;Lee, Jeong-Hwan;Kim, Byeong-Su;Yang, Bo-Suk;Choi, Byeong-Keun
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.18 no.12
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    • pp.1243-1249
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    • 2008
  • Gear system has been widely used in industrial applications and unexpected failures of gears are not only extremely damaging but also leading to economic losses. So, early detection of fault is important for diagnosis machine condition. And acoustic emission is an efficient non-destructive testing technique fur the diagnosis of machine health and is useful technique far early detection of fault because it can find low-amplitude and high-frequency signal on account of high sensibility. Therefore, in this paper, the AE signal was measured and preprocessed using envelope analysis for gearbox with misalignment between pinion and gear. And then the gear misalignment's vibration characteristic were analyzed.

Acoustic Emission Signal Analysis for Damage Assessment of the Reinforced Concrete Slab Structures (철근 콘크리트 슬래브 구조 손상 평가를 위한 음향방출 신호분석)

  • Kim, Jeong-Hee;Han, Byeong-Hee;Seo, Dae-Cheol;Yoon, Dong-Jin
    • Journal of the Korean Society for Nondestructive Testing
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    • v.29 no.4
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    • pp.360-367
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    • 2009
  • The acoustic emission(AE) behavior of reinforced concrete slab under flexural loading was investigated to assess the integrity. This study was aimed at identifying the characteristics of AE response associated with damage development. By applying cyclic loading in various load steps, it was able to differentiate each AE source such as distributed micro crack initiation, friction, flexural crack and localized diagonal tension crack. The secondary peak and the change of AE hit rate gave valuable criteria fur assessment. From the analysis of the felicity ratio, furthermore, it was shown that this values can be used for evaluating the degree of concrete damage. Based on the experimental results, this approach for practical AE application may provide a promising method for estimating the level of damage and distress in concrete structures.

Detection of Acoustic Signal Emitted during Corrosion of 304 Stainless Steel (304 스테인레스 강의 부식 손상 중 발생하는 음향방출신호 분석)

  • Wu, Kaige;Choe, Chan-Yang;Byeon, Jai-Won
    • Journal of the Korean Society for Nondestructive Testing
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    • v.33 no.5
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    • pp.409-414
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    • 2013
  • In this work, corrosion of 304 stainless steel was evaluated by using acoustic emission(AE) technique. AE measurement system was set for detecting acoustic signal during accelerated corrosion test of the specimen. AE signal started to be detected after the time of pitting corrosion initiation was evaluated by anodic polarization curve. Pitting corrosion damage was confirmed by optical microscopic observation of the surface morphology. AE cumulative counts and amplitude according to corrosion time could be divided into three stages. These trends were discussed in relation with changing pitting corrosion mechanism. Feasibilities of AE technique for evaluation of corrosion damage and mechanism were suggested.