• 대한의용생체공학회:의공학회지
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• 제28권2호
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• pp.310-315
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• 2007

The axial-flow type blood pump(XVAD) which has been developed in our group consists of mechanical parts (an impeller, a diffuser and a flow straightener) and electrical parts (a motor and a magnetic bearing). The magnetic bearing system fully levitates the impeller to remove mechanical coupling with other parts of the pump with constant gap, which needs non-contact type gap sensing. Conventional gap sensors are too large to be adopted to the implantable axial -flow type blood pump. Thus, in this paper, the compact eddy current type gap sensor system proper for the implantable axial-flow type blood pump was developed and its performance was evaluated in vitro. The developed eddy current type gap sensor system is a transformer type and has a differential probe. Sensor coil(probe) has small dimensions(6 mm diameter, 2 mm thickness) and its optimal inductance was determined as 0.068 mH for the measurement range of $0\sim3mm$. It could be manufactured with 130 turns of the 0.04 mm diameter copper coil. The characteristics of the developed eddy current type gap sensor system was evaluated by in vitro experiment. At experiment, it showed satis(actory performance to apply to the magnetic bearing system of the XVAD. It could measure the gap up to 3mm, but the linearity was decreased at the range of $1.8\sim3.0mm$. Moreover, it showed no difference in different media such as the water and the blood at the temperature range of $35\sim40^{\circ}C$.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2004년도 추계학술대회 논문집
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• pp.78-81
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• 2004

A technical performance of the coating depends greatly on the thickness of painting film or coating film. Therefore the confirmed report of the technique to measure accurately is essential to the coating film thickness for the assessment about a coating quality performance. In this paper, two gap sensors - eddy current gap sensor and capacitance gap sensor - which has a different operating principle were used to measure the thickness of a nonmagnetic substance coating film such as paint, enamel or ceramic that was coated on the metallic material. A capacitance gap sensor was used to measure the distance between the sensor head and a coating film and an eddy current gap sensor to measure the distance between the sensor head and a base metal. Then the thickness of a coating film was obtained by the difference of two measurement value. At this result, the suggested dual sensor can measure an arbitrary film thickness to be coated on a base metal as the measurement value of coating thickness exists accurately within the 2％ error.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2002년도 춘계학술대회 논문집
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• pp.267-270
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• 2002

The accuracy and the dynamic bandwidth are the two most important indices that an inductive position sensor is evaluated with. Eddy currents and magnetic hysteresis affect both of these performance indices. As the modulation frequency of the sensor increases to improve the dynamic bandwidth, the effects of eddy currents and hysteresis also increases, which results in the loss of accuracy. In this paper, a magnetic circuit model of the differential inductive sensor is developed. This model includes the effects of hysteresis and eddy currents. Experimental results confirm the validity of the model. The model predicts that the eddy current effects are not significant below the modulation frequency of 50kHz, as long as the lamination thickness is adequate.

• 대한기계학회논문집
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• 제18권3호
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• pp.529-539
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• 1994

In laser heat treatment process of steels, the thin layer of substrate is rapidly heated to the austenitizing temperature and subsequently cooled at a very fast rate due to the self-quenching effect. Consequently, it is transformed to martensitic structure which has low magnetic permeability. This observation facilitates the use of a sensor measuring the change of electromagnetic field induced by the hardening layer. In this paper, the eddy-current electromagnetic field is analyzed by a finite element method. The purpose of this analysis is to investigate how the electrical impedance of the sensor's sensing coil varies with the change in permeability. To achieve this, a numerical model is formulated, taking into consideration the hardening depth, distance of the sensor from the hardened surface and the frequency driving the sensor. The results obtained by numerical simulation show that the eddy-current measurement method can feasibly be used to measure the changing hardening depth within the frequency range from 10 kHz to 50 kHz.

• 비파괴검사학회지
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• 제36권6호
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• pp.490-495
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• 2016

펄스와전류탐상에서 탐상 신호는 주로 센서코일에 유도되는 기전력의 시간에 따른 변화를 측정하여 사용되었는데, 최근에는 홀센서(Hall sensor)로 측정한 신호를 사용하는 경우도 많아지고 있다. 본 논문에서는 펄스와전류탐상에서 나타나는 홀센서 신호를 수치적으로 모델링하여 예측하였다. 이를 위해 두께 측정을 위한 탐촉자를 설계하고 먼저 계단입력전류를 사용한 수치해석을 수행하여 홀센서를 사용하였을 경우의 신호를 예측하였다. 또한, 코일을 센서로 사용하였을 경우의 신호도 동시에 계산하였다. 수치모델링 결과로 예측된 홀센서 신호들은 실험 연구를 통해 보고된 신호들과 유사한 형태를 가지고 있음을 확인할 수 있었다. 그리고 피검사체의 두께 변화에 따른 두 신호들의 특성을 분석하고 비교해 본 결과, 홀센서 신호에서는 코일센서 신호에 비해 두께 변화를 판별하기 위한 정보가 더 적게 제공된다는 것을 알 수 있었다. 펄스입력전류를 사용한 경우의 탐상 신호들도 계산해 본 결과, 두 신호 모두 사용된 펄스의 폭이 지난 시간에는 계단입력전류를 사용한 경우의 응답이 반대가 되어 감소하는 형태로 나타난다는 것을 확인할 수 있었다.

• 한국전기전자재료학회논문지
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• 제27권4호
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• pp.244-249
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• 2014

In this research, it have developed a sensor that could diagnose inner deterioration of covered wires. With this sensor it observed results from simulation, and the attribute required for realization. For simulation it have used FLUX, it have considered all of geometric and electromagnetic information from coil and base metal that influences eddy current sensor's property in order to predict the final result. It assumed there is no mutual inductance in the coil with N number of turns, because equivalent current flows in coil that is continuously connected in eddy current sensor. It assumed circular coil loop draws a circle, always have self inductance, and they are connected in series and overlapped according number of turns (N) in coil, and bobbin configuration. Actual sensor was produced with consideration of inductance and number of turns (N). In conclusion, it were able to test the dependency through results from simulation, actual measurement, and modeling of simulation. It is considered that attributes of respective base metal and structure can be predicted by simulating in advance.

• 한국생산제조학회지
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• 제26권3호
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• pp.306-312
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• 2017

Press rolls are constantly exposed to physical and heat stresses on their surface and are prone to crack, bruise, and spall if the accumulated stress goes beyond the critical point. Such surface phenomenon can cause them to lose their functionality and eventually lead to a halted production line. Eddy current testing can be considered a useful method to investigate the surface of the roll. The method involves the application of a high intensity magnetic field onto the surface of the roll, and thereby finding any early stage of possible defects. When the method was applied for roll inspection, the cross section of the sensor was regulated as per the overall testing speed. A smaller cross sectional area implied a better resolution but a longer testing time. In this paper, a convenient method to increase both overall system resolution and inspection speed of eddy current roll inspection is suggested by using a devised array sensor structure.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2002년도 추계학술대회 논문집
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• pp.477-481
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• 2002

Grinding which is the final finishing step in the machining processes plays an important role fur precision manufacturing because it directly affect the product quality. Since the ground surface is affected by the states of grains and voids on the grinding wheel surface, the wheel should be dressed before the machined surface deteriorates over a quality limit. This paper describes a systematic approach to decide a proper dressing chance. A fabricated eddy current sensor and CCD camera are used to measure the loading on the working wheel surface and to visualize the wheel surface states respectively. The dressing chance can be properly decided through the relation between the variation of the thresholding image of the wheel and the machined surface roughness as the variation of the eddy current sensor output is greater than the detected value previously.

• International Journal of Korean Welding Society
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• 제2권2호
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• pp.51-56
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• 2002

The weld seam tracking system for arc welding process uses various kinds of sensors such as arc sensor, vision sensor, laser displacement sensor and so on. Among the variety of sensors available, electro-magnetic sensor is one of the most useful methods especially in sheet metal butt-joint arc welding, primarily because it is hardly affected by the intense arc light and fume generated during the welding process, and also by the surface condition of weldments. In this study, a dual-electromagnetic sensor, which utilizes the induced current variation in the sensing coil due to the eddy current variation of the metal near the sensor, was developed for arc welding of sheet metal I-butt joints. The dual-electromagnetic sensor thus detects the offset displacement of weld line from the center of sensor head even though there's no clearance in the joint. A set of design variables of the sensor was determined far the maximum sensing capability through the repeated experiments. Seam tracking is performed by correcting the position of sensor to the amount of offset displacement every sampling period. From the experimental results, the developed sensor showed the excellent capability of weld seam detection when the sensor to workpiece distance is near less than 5 ㎜, and it was revealed that the system has excellent seam tracking ability for the I-butt joint of sheet metal.

• 대한전기학회:학술대회논문집
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• 대한전기학회 1988년도 전기.전자공학 학술대회 논문집
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• pp.37-38
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• 1988

In the continuous casting process, mold level sensor control system is very important for the quality of slab & bloom, in this paper, the principle of eddy current molr level sensor was studied and a method of mold oscillation signal detecting was purposed.