• 제목/요약/키워드: a eddy current sensor

검색결과 119건 처리시간 0.025초

유도성 근접센서를 통한 금속표면 두께 검출에 관한 연구 (A Study on Metal Surface Thickness Detection Using Indsctive Proximity Sensor)

  • 박화범;이성재;김영길
    • 한국정보통신학회:학술대회논문집
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    • 한국해양정보통신학회 2007년도 추계종합학술대회
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    • pp.231-234
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    • 2007
  • 자기적 원리를 이용한 Magnetic Sensor는 자기를 전기로 변환하는 Element로서 산업분야, 대학 및 연구소 등에서 대단히 폭 넓게 사용되고 있으나 아직 국내에서 체계적으로 양산 되고 있지 않은 상태이고 제작기술 수준 역시 선진국에 비해 저조하며 Excitation Current, Excitation Frequency, 코어의 투자율 등의 변화에 의해 센서 출력에 왜곡현상이 나타나거나 부하현상이 발생하여 이 때문에 최소 측정 범위가 제한된다. 따라서 양호한 출력신호를 감지하기 위해서는 신호변환장치 의 성능이 뒷받침되어야 한다. 본 논문 에서는 유도성 근접 센서를 이용 하여 신호변환장치 회로를 설계하여 금속표면에 페인트 두께를 마이크로 단위로 검출, 측정 하는 제어 시스템을 연구하는데 그 목적을 둔다.

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자기 누설 비파괴 탐상 시스템에서 PIG의 주행속도가 검출신호에 미치는 영향 (Effects of the PIG Draft Velocity on the Defect Signals in MFL NDT System)

  • 박상호;박관수
    • 대한전기학회논문지:전기기기및에너지변환시스템부문B
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    • 제52권10호
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    • pp.475-483
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    • 2003
  • In this paper, dynamic characteristics of the magnetic flux leakage(MFL) type non-destructive testing(NDT) are analyzed. Effects of a sensor speed in MFL PIG system and remanent magnetization of the gas pipeline are analyzed by using 3 dimensional nonlinear finite element analysis including eddy current and hysteresis characteristics. Results show that the speed of the sensor reduces the magnitude of the sensing signals where as the hysteresis of the pipeline distorts the sensing signals.

아몰퍼스 와이어의 ECT probe 적용에 대한 검토 (Application of Amorphous wire to ECT(Eddy Current Testing) Probe)

  • 김영학;신광호;사공건
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2002년도 제4회 영호남학술대회 논문집
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    • pp.47-51
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    • 2002
  • ECT(eddy currentign testing) is very effective technique to detect a flaw within a conductor. Co-based amorphous wire was used as a sensor head. The wire has almost 0 magneto-striction and high permeability. An uniform magnetic field was applied to 1mm thick copper plate and $25{\mu}m$ thick aluminum sheet conductor using spiral typed coil The size of the coil has $40mm{\times}40mm$ outer width and $8mm{\times}8mm$ inner width. The copper plate and aluminum sheet has 0.5mm and 0.1mm wide gap, respectively. The frequency range of applied field was 100kHz-600kHz. The induced voltage difference of 2.5mV was obtained in the maximum voltage and minimum one measured across the gap of the 1mm thick conductor. In the case of aluminum sheet, 0.4mV was obtained. From this results, the effectiveness of Co-based amorphous wire was confirmed in the ECT technique.

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핵연료 피복재 튜브의 원격장와전류 탐상을 위한 차폐된 관통형 탐촉자의 수치해석적 설계 (Numerical Design of Shielded Encircling Probe for RFEC Testing of Nuclear Fuel Cladding Tube)

  • 신영길;신상호
    • 비파괴검사학회지
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    • 제21권6호
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    • pp.650-657
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    • 2001
  • 본 논문에서는 핵연료 피복재 튜브를 검사하기 위한 차폐된 관통형 원격장와전류 탐촉자의 설계과정을 설명하고, 이 탐촉자에 의한 결함신호의 특성을 조사하였다. 먼저, 자기 에너지가 튜브 내부로 관통될 수 있도록 여자코일 외부를 전기적으로 절연된 얇은 철 박판을 적층시켜 차폐시켰다. 그리고 유한요소 해석을 통하여 차폐의 효과와 탐상 주파수를 연구하였으며, 센서코일의 위치를 결정하였다. 그러나 이렇게 설계된 탐촉자를 사용하여 예측된 결함신호는 센서코일이 결함을 지날 때의 결함지시가 명확하지 않았으며, 여자코일이 결함을 지날 때의 결함지시도 차폐체로부터의 영향이 나타나는 등 여자코일로부터 자속이 직접적으로 센서코일에 영향을 미친다는 사실을 알게 되었다. 따라서 센서코일도 여자코일과 같은 형태로 차폐시켰는데 이 차폐의 효과는 놀라울 정도로 결함신호의 특성을 향상시켰다. 최종적으로 설계된 탐촉자를 사용하여 수치 모델링을 수행한 결과는 관내삽입 원격장와전류 탐촉자를 사용하였을 때의 신호와 매우 흡사한 신호특성을 보였다. 즉, 위상신호는 내부결함과 외부결함에 대하여 거의 동일한 민감도를 보였으며, 위상신호의 세기와 결함의 깊이 사이에 선형적인 관계가 있음이 관찰되었다.

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구리 박막 CMP의 실시간 end point detection을 위한 데이터 정밀도 개선 방법에 관한 연구 (A Study of Data correction method when in-situ end point detection in Chemical-Mechanical Polishing of Copper Overlay)

  • 김남우;허창우
    • 한국정보통신학회논문지
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    • 제18권6호
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    • pp.1401-1406
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    • 2014
  • 반도체소자의 제조 공정 기술 중 구리패턴을 얻기 위해서 사용하는 화학 기계적 연마(CMP)를 이용한 평탄화와 연마 공정에서 Wafer에 도포된 구리의 두께를 실시간으로 측정하여 정밀하게 제어할필요가 있는데, 이때 획득되는 센서값을 실제 두께 값으로 환산하는 계산과정에서 오차가 발생할 수 있다. 실제 측정 값에 근사한 값을 얻도록 단순평균을 이용한 방법, 이동 평균, 필터 들을 사용하여 결과를 비교하여 옹고스트롬 단위의 두께를 실시간으로 측정하는 제어 시스템의 편차를 줄이도록 하는 방법의 구현에 대해 기술한다.

집중유도 교류 전위차법을 이용한 철도차량 차륜의 표면과 내부 결함 평가 (Evaluation of Surface and Sub-surface defects in Railway Wheel Using Induced Current Focused Potential Drops)

  • 이동형;권석진
    • 한국철도학회논문집
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    • 제10권1호
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    • pp.1-6
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    • 2007
  • Railway wheels in service are regularly checked by ultrasonic testing, acoustic emission and eddy current testing method and so on. However, ultrasonic testing is sometimes inadequate for sensitively detecting the cracks in railway wheel which is mainly because of the fact of crack closure. Recently, many researchers have actively fried to improve precision for defect detection of railway wheel. The development of a nondestructive measurement tool for wheel defects and its use for the maintenance of railway wheels would be useful to prevent wheel failure. The induced current focusing potential drop(ICFPD) technique is a new non-destructive tasting technique that can detect defects in railway wheels by applying on electro-magnetic field and potential drops variation. In the present paper, the ICFPD technique is applied to the detection of surface and internal defects for railway wheels. To defect the defects for railway wheels, the sensor for ICFPD is optimized and the tests are carried out with respect to 4 surface defects and 6 internal defects each other. The results show that the surface crack depth of 0.5 mm and internal crack depth of 0.7 mm in wheel tread could be detected by using this method. The ICFPB method is useful to detect the defect that initiated in the tread of railway wheels

솔레노이드의 고속응답특성에 관한 연구 (A Study on High-Speed Response Characteristics of a Solenoid)

  • 조용덕;유승열
    • 반도체디스플레이기술학회지
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    • 제9권2호
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    • pp.27-31
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    • 2010
  • A solenoid actuator characterized by low price, available small size, and convenience is one of the main components of production equipments requiring compact, high-speed actuators. When the response needs to be under few milli-seconds, sensing the position of the actuator is much harder because of the inherent low inertia. Improvement of the required performance of these actuators can be obtained by the simulation using a mathematical model. In this study, the mathematical model is presented and proved by comparing the responses of the actual solenoid and of the simulation. The position of the actual solenoid was measured by the eddy current sensor. The simulation was executed using SIMULINK$^{(R)}$.

원자력발전소 증기발생기 전열관의 결함발생 예방을 위한 전자기 비파괴 검사방법 개발 (Development of an Electromagnetic Nondestructive Testing Method for the Prevention of Defects in Steam Generator Tubes at Nuclear Power Plant)

  • 신영길
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 1996년도 하계학술대회 논문집 A
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    • pp.83-85
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    • 1996
  • Major cause of defects in steam generator tubes at nuclear power plant is the accumulation of magnetite and other byproducts of corrosion in the crevice gap between support plates and tubes. Since damaged tubes result in contamination of the secondary coolant by the radioactive primary coolant, they represent a safety hazard. Early detection of magnetite buildup is, therefore, imperative in order to take remedial measures such as chemical flushing. Although the eddy current testing is being used for the inspection of steam generator tubes, the interpretation of resulting signals is generally a difficult task. This paper uses the phase of sensor coil emf as the test signal to find a way of easier signal interpretation. Numerical study using FEM shows that the shape of resulting signal is good for identifying the relative position of the probe to the support plate, and for discreminating the different shapes and degrees of magnetite buildup in the crevice gap region.

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Robust and Efficient 3D Model of an Electromagnetic Induction (EMI) Sensor

  • Antoun, Chafic Abu;Perriard, Yves
    • Journal of international Conference on Electrical Machines and Systems
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    • 제3권3호
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    • pp.325-330
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    • 2014
  • Eddy current induction is used in a wide range of electronic devices, for example in detection sensors. Due to the advances in computer hardware and software, the need for 3D computation and system comprehension is a requirement to develop and optimize such devices nowadays. Pure theoretical models are mostly limited to special cases. On the other hand, the classical use of commercial Finite Element (FE) electromagnetic 3D models is not computationally efficient and lacks modeling flexibility or robustness. The proposed approach focuses on: (1) implementing theoretical formulations in 3D (FE) model of a detection device as well as (2) an automatic Volumetric Estimation Method (VEM) developed to selectively model the target finite elements. Due to these two approaches, this model is suitable for parametric studies and optimization of the number, location, shape, and size of PCB receivers in order to get the desired target discrimination information preserving high accuracy with tenfold reduction in computation time compared to commercial FE software.

연속주조기 Mold Oscillation 진단시스템 개발 (Development of Diagnostic System for Mold Oscillation in a Continuous Slab Casting Machine)

  • 이성진;전형일;이경순
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2002년도 춘계학술대회논문집
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    • pp.387-392
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    • 2002
  • A portable mould oscillation analyzer with an integrated computer, developed by POSCO, records the movement of the mould in every spatial direction. The system uses the gap sensors to measure the mould movement (displacement) in two horizontal directions according to the mould narrow and broad faces and the vertical strokes in the four corners of mould. The gap sensor is a non-contacting minute displacement-measuring device using the principle of high frequency eddy current loss. The mould oscillation diagnostic system integrates the gap sensors, their converters and the industrial portable computer with plug-in data acquisition boards. In an own expert module, which is included in the diagnosis program, one can obtain much information about the mould oscillation equipment.

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