• 제어로봇시스템학회:학술대회논문집
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• 1992.10a
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• pp.507-512
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• 1992

This paper presents a method for the automatic generation of assembly sequences based on the recursive extraction of a preferred part along with the verification of its disassemblability. To verify the disassemblability of the part we inference the geometric precedence constraints using a method of extracting separable directions for the part and determine the disassemblability cost by the separability and stability cost. The proosed method provides a local optimal solution of finding a cost effective assembly plan, and the feasibility of calculating robot motion programs by evaluating separable directions in flexible manufacturing application. A case study is given to illustrate the concepts and procedure of the proposed scheme.

• Journal of the Korean Operations Research and Management Science Society
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• v.17 no.1
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• pp.55-65
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• 1992

There are takes performed on only one side (right side or left side) of the assembly line, and task groups in which the tasks are more related to one another like a subassembly. In the Assembly Line Balancing (ALB) of the large-sized product such as bus and truck, the side on which tasks are performed and the related task groups should be considered to improve work methods and to appropriately lay out parts and facilities in the line. In this paper, presented are the 0-1 programming formulations for the ALB with the constraints of assigning the same side tasks to the station. The objective of minimizing the number of stations is combined with the objective that the total number of the related task groups handled by all the stations is minimized. Also, proposed are the methods of reducing the number of variables and constraints, and of determining the station to which subassembly tasks are assigned.

• Journal of Institute of Control, Robotics and Systems
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• v.1 no.2
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• pp.112-118
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• 1995

In designing assembly lines, it is required that the lines should not only meet the demand of the product, but also minimize the assembly cost associated with the line. For such a purpose, numerous research efforts have been made on either the assembly sequence generation or the assembly line balancing. However, the works dealing with both the research problems have been seldom reported in literature. When assembly sequences are generated without consideration of line balancing, additional cost may be incurred, because the sequences may not guarantee the minimum number of workstations. Therefore, it is essential to consider line balancing in the generation of cost-effective assembly sequences. To incorporate the two research problems into one, this paper treats a single-model and deterministic (SMD) assembly line balancing (ALB) problem, and proposes a new method for generating line-balanced robotic assembly sequences by using a simulated annealing. In this method, an energy function is derived in consideration of the satisfaction of assembly constraints, and the minimization of both the assembly cost and the idle time. Then, the energy function is iteratively minimized and occasionally perturbed by the simulated annealing. When no further change in energy occurs, an assembly sequence with consideration of line balancing is finally found. To show the effectiveness of the proposed scheme, a case study for an electrical relay is presented.

• Journal of Institute of Control, Robotics and Systems
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• v.14 no.7
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• pp.656-662
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• 2008

A cost-function based on manipulability and compatibility is designed to determine assembly motions of two cooperating manipulators. Assembly motions are planned along the direction maximizing performance indices to improve control performance of the two manipulators. This paper proposes bimanual task compatibility by defining cost functions. The proposed cost functions are applied and compared to the bimanual assembly task. The problem is formulated as a constrained optimization considering assembly constraints, position of the workpieces, and kinematics and redundancy of the bimanual robot. The proposed approach is evaluated with simulation of a peg-in-hole assembly with an L-shaped peg and two 3-dof manipulators.

• IE interfaces
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• v.18 no.2
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• pp.136-147
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• 2005

This paper introduces a simulation study regarding the operation of the Painted Body Storage (PBS) in an automobile factory. In the paint shop of the factory, same colored bodies are grouped together in order to increase the effectiveness of process, for example decrease the loss of cleaning the painting-gun when the color of body changes from one to another. However the production of automobiles in the assembly shop is a typical example of the mixed model assembly production. Therefore PBS locates between the paint shop and the assembly shop for control the input sequence of bodies to the assembly shop, and it enables to meet the smoothing requirement of assembly sequence. There are highly restricted constraints on the assembly sequence in a assembly shop. Those are spacing restriction and smoothing restriction. If such restrictions are violated, conveyor-stop or utility work will be necessary. Thus the major objective of PBS is to control the assembly sequence in a way to meet the two restrictions. In this paper a case study of PBS in an automotive factory is introduced. The storage/retrieval algorithms are suggested and the proposed system is verified using simulation models. Sensitivity analysis for operating factors is also conducted.

• IE interfaces
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• v.12 no.4
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• pp.586-594
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• 1999

This paper introduces a production scheduling system for the block assembly shop in a shipbuilding company. We are to make a schedule for the assembly shop and related subassembly production shop. The objectives of the scheduling system are balancing of the workload of the subassembly shops as well as the assembly shop. There are a number of technological and resource constraints including assembly space restriction which is most important and critical resource in the shop. It is very hard and time consuming to consider the two problems, the workload balancing and the spatial allocation problem, simultaneously, and hence, we analyze the two problems independently. The first problem has already been introduced(고시근, 1996), and the overall appearance of the system and the spatial allocation algorithm are presented in this paper.

• IE interfaces
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• v.17 no.2
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• pp.208-217
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• 2004

This paper deals with a process planning problem in the flexible assembly system (FAS). The problem is to assign assembly tasks to stations with limited working space and to determine assembly routing with the objective of minimizing transfer time of the products among stations, while satisfying precedence relations among the tasks and upper-bound workload constraints for each station. In the process planning of FAS, the optimality of assembly routing depends on tasks loading. The integration of tasks loading and assembly routing is therefore important for an efficient utilization of FAS. To solve the integrated problem at the same time, in this paper we propose a new method using an artificial intelligent search technique, named 2-leveled symbiotic evolutionary algorithm. Through computational experiments, the performance of the proposed algorithm is compared with those of a traditional evolutionary algorithm and a symbiotic evolutionary algorithm. The experimental results show that the proposed algorithm outperforms the algorithms compared.

• Journal of KIBIM
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• v.12 no.1
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• pp.10-22
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• 2022

Prefabricated bridges require strict management of tolerance during fabrication and assembly. In this paper, digital engineering models for prefabricated bridge components such as deck, girder, pier, abutment are suggested to support information delivery through the life-cycle of the bridge. Rule-based modeling is used to define geometry of the members considering variable dimensions due to fabrication and assembly error. DfMA(design for manufacturing and assembly) provides the rules for ease of fabrication and assembly. The digital engineering model consists of geometry, constraints and corresponding parameters for each phase. Alignment and control points are defined to manage tolerances of the prefabricated bridge during fabrication and assembly. Quality control by digital measurement of dimensions was also considered in the model definition. A pilot bridge was defined virtually to validate the suggested digital engineering models. The digital engineering models for DfMA showed excellent potential to realize prefabricated bridges.

• The KIPS Transactions:PartB
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• v.13B no.2 s.105
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• pp.139-148
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• 2006

In the collaborative product design environment, the communication between designers is important to capture design intents and to share a common view among the different but semantically similar terms. The Semantic Web supports integrated and uniform access to information sources and services as well as intelligent applications by the explicit representation of the semantics buried in ontology. Ontologies provide a source of shared and precisely defined terms that can be used to describe web resources and improve their accessibility to automated processes. Therefore, employing ontologies on assembly modeling makes assembly knowledge accurate and machine interpretable. In this paper, we propose a framework of semantic assembly modeling using ontologies to share design information. An assembly modeling ontology plays as a formal, explicit specification of a shared conceptualization of assembly design modeling. In this paper, implicit assembly constraints are explicitly represented using OWL (Web Ontology Language) and SWRL (Semantic Web Rule Language). The assembly ontology also captures design rationale including joint intent and spatial relationships.

• Journal of the Korean Society for Precision Engineering
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• v.23 no.6 s.183
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• pp.136-142
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• 2006

Optimization of the aircraft panel assembly constructed by skin and stringers is investigated. For the design of panel assembly of the aircraft structure, it is necessary to determine the best shape of the stringer which accomplishes lowest weight under the condition of no instability. A panel assembly can fail in a variety of instability modes under compression. Overall modes of flexure or torsion can occur and these can interact in a combined flexural/torsion mode. Flexure and torsion can occur symmetrically or anti-symmetrically. Local instabilities can also occur. The local instabilities considered in this paper are buckling of the free and attached flanges, the stiffener web and the inter-rivet buckling. A program is developed to find out critical load for each instability mode at the specific stringer shape. Based on the developed program, optimization is performed to find optimum stringer shape. The developed instability analysis program is not adequate for sensitivity analysis, therefore RSM (Response Surface Method) is utilized instead to model weight and instability constraints. Since the problem has many local minimum, Genetic algorithm is utilized to find global optimum.