• 제목/요약/키워드: Zirconia (ZrO2)

검색결과 309건 처리시간 0.024초

Effect of the Raw Material and Coating Process Conditions on the Densification of 8 wt% Y2O3-ZrO2 Thermal Barrier Coating by Atmospheric Plasma Spray

  • Oh, Yoon-Suk;Kim, Seong-Won;Lee, Sung-Min;Kim, Hyung-Tae;Kim, Min-Sik;Moon, Heung-Soo
    • 한국세라믹학회지
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    • 제53권6호
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    • pp.628-634
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    • 2016
  • The 8 wt% yttria($Y_2O_3$) stabilized zirconia ($ZrO_2$), 8YSZ, a typical thermal barrier coating (TBC) for turbine systems, was fabricated under different starting powder conditions and coating parameters by atmospheric plasma spray (APS) coating process. Four different starting powders were prepared by conventional spray dry method with different additive and process parameter conditions. As a result, large- and small-size spherical-type particles and Donut-type particles were obtained. Dense structure of 8YSZ coating was produced when small size spherical-type or Donut-type particles were used. On the other hand, 8YSZ coating with a porous structure was formed from large-size spherical-type particles. Furthermore, a segmented coating structure with vertical cracks was observed after post heat treatment on the surface of dense structured coating by argon plasma flame at an appropriate gun distance and power condition.

Failure Mechanisms of Thermal Barrier Coatings Deposited on Hot Components in Gas Turbine Engines

  • Lee E. Y.;Kim J. H.;Chung S. I.
    • 한국추진공학회:학술대회논문집
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    • 한국추진공학회 2005년도 제24회 춘계학술대회논문집
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    • pp.106-111
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    • 2005
  • Failure mechanisms were investigated for the two layer thermal barrier coatings consisting of NiCrAlY bond coat and $ZrO_2-8wt.\% Y_{2}O_3$ ceramic coating during cyclic oxidation. $Al_{2}O_3$ developed at the ceramic coating/bond coat interface first, followed by the Cr/Ni rich oxides such as $NiCr_{2}O_4 and Ni(Al,Cr)_{2}O_4$ during cyclic oxidation It was observed that the spalling of ceramic coatings took place primarily within the NiCrAlY bond coat oxidation products or at the interface between the bond coat oxidation products and zirconia based ceramic coating or the bond coat. It was also observed that the fracture within these oxidation products occurred with the formation of $Ni(Cr,Al)_{2}O_4$ spinel or Cr/Ni rich oxides. It was therefore concluded that the formation of these oxides was a life-limiting event for the thermal barrier coatings.

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알루미나/지르코니아 테이프 케스팅 슬러리의 분산과 레올로지에 미치는 용매혼합의 영향 (Effects of Solvent Mixtures on Dispersion and Rheology of Alumina/zirconia Tape Casting Slurries)

  • 김지현;양태영;이윤복;윤석영;박흥채
    • 한국재료학회지
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    • 제11권6호
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    • pp.519-526
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    • 2001
  • Al$_2$O$_3$/ZrO$_2$ 비수성 현탁액의 분산과 레올로지에 미치는 methyl isobutyl ketone (MIBK) /ethanol (EtOH) 용매혼합의 영향을 침전밀도, 점도를 측정함으로써 조사하였다. 분산제 'Hypermer' KD-1이 첨가된 다량의 MIBK를 함유하는 용매 ($\geq$60vol%)에서 $Al_2$O$_3$와 ZrO$_2$ 입자의 침전밀도는 증가하였다. 80MIBK/20EtOH(vol%)에서 ball milling한 현탁액이 좁고 unimodal한 입자크기분포를 나타내었다. 모든 현탁액은 의가소성유동을 나타내었으나 shear thinning은 $Al_2$O$_3$/ZrO$_2$의 혼합비, MIBK/EtOH의 혼합비에 따라서 다소 다르게 거동하였다. 순수한 MIBK를 사용한 $Al_2$O$_3$(<300 s$^{-1}$ ) 및 ZrO$_2$(<3000 s$^{-1}$ ) 현탁액은 주어진 전단속도범위내에서 가장 강한 shear thinning을 나타내었다. 동일한 용매 (80MIBK/20EtOH, vol%)를 사용한 경우의 shear thinning은 $Al_2$O$_3$/ZrO$_2$의 혼합비에 거의 의존하지 않았다.

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투명 유-무기 하이브리드 하드코팅 필름 제조 및 SiO2 또는 ZrO2함량에 따른 필름의 물성 (Preparation of Transparent Organic-Inorganic Hybrid Hard Coating Films and Physical Properties by the Content of SiO2 or ZrO2 in Their Films)

  • 설현태;나호성;권동주;김정섭;김대성
    • 한국재료학회지
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    • 제27권1호
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    • pp.12-18
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    • 2017
  • Transparent organic-inorganic hybrid hard coating films were prepared by the addition of $SiO_2$ or $ZrO_2$, as an inorganic filler to improve the hardness property, filler was highly dispersed in the acrylic resin. To improve the compatibility in the acrylic resin, $SiO_2$ or $ZrO_2$ is surface-modified using various silanes with variation of the modification time and silane content. Depending on the content and kind of the modified inorganic oxide, transparent modified inorganic sols were formulated in acryl resin. Then, the sols were bar coated and cured on PET films to investigate the optical and mechanical properties. The optimized film, which has a modified $ZrO_2$ content of 4 wt% markedly improved in terms of the hardness, haze, and transparency as compared to neat acrylate resin and acrylate resin containing modified $SiO_2$ content of 8 wt%. Meanwhile, the low transparency and high haze of these films slowly appeared at $SiO_2$ content above 10 wt% and $ZrO_2$ content of 5 wt%, but the hardness values were maintained at 2H and 3H, respectively, in comparison with the HB of neat acrylate resin.

Sliding Wear Behavior of Plasma Sprayed Zirconia Coatingagainst Silicon Carbide Ceramic Ball

  • Le Thuong Hien;Chae Young-Hun;Kim Seock Sam;Kim Bupmin;Yoon Sang-bo
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2004년도 학술대회지
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    • pp.66-74
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    • 2004
  • The sliding wear behavior of $ZrO_2-22wt\%MgO\;(MZ)\;and\;ZrO_2-8wt\%Y_2O_3\;(YZ)$ deposited on a casting aluminum alloy with bond layer (NiCrCoAlY) by plasma spray against an SiC ball was investigated under dry test conditions at room temperature. At all load conditions, the wear mechanisms of the MZ and the YZ coatings were almost the same. The wear mechanisms involved the forming of a smooth film by material transferred on the sliding surface and pullout. The wear rate of the MZ coating was less than that of the YZ coating. With an increase normal load the wear rate of the studied coatings increased. The SEM was used to examine the sliding surfaces and elucidate likely wear mechanisms. The EDX analysis of the worn surface indicated that material transfer was occurred from the SiC ball to the disk. It was suggested that the material transfer played an important role in the wear performance.

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산화크롬-질코니아 촉매의 산화-환원거동 (Redox Behavior of Chromium Oxide-Zirconia Catalyst)

  • 손종락;류삼곤
    • 공업화학
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    • 제3권4호
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    • pp.663-669
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    • 1992
  • 분말의 $Zr(OH)_4$$(NH_4)_2CrO_4$수용액에 함침시킨 후 공기중에 소성하여 질코니아에 담지된 산화크롬 촉매를 제조하였다. 제조된 $CrO_x/ZrO_2$ 촉매상에 cumene을 반응시켜 산화-환원 거동을 연구한 결과 크롬의 산화상태가 +6인 chromate형태로 질코니아 표면에 존재할 때는 강한 산점이 생성되어 cumene의 탈알킬화 반응에 촉매활성을 나타내었다. 그러나 많은 양의 $Cr^{6+}$종은 반응중에 탈수소로 생성된 $H_2$에 의하여 환원되어 $Cr^{3+}$종으로 변환되었으며 $Cr^{3+}$종은 cumene을 탈수소화시켜 ${\alpha}$-methyl styrene을 생성하는 반응에 활성점으로 작용하였다. 환원된 $Cr^{3+}$종은 $O_2$로 처리하면 다시 $Cr^{6+}$종으로 되고 따라서 산화된 촉매는 cumene의 탈알킬화 반응에 활성을 나타내었다.

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스컬법에 의한 alexandrite-like cubic zirconia 단결정성장에 관한 연구 (A study on the alexandrite-like cubic zirconia single crystal by skull melting method)

  • 석정원;최종건
    • 한국결정성장학회지
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    • 제13권5호
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    • pp.205-210
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    • 2003
  • 스컬법에 의해 alexandrite-like cubic zirconia 단결정을 성장 시켰다. 스컬용융시 R.F generator는 35 ㎾, 2 MHz 였다. 단결정들은 전이금속이온인 Pr을 1 또는 1.5 wt%와 Nd를 0.5 또는 l wt%를 함께 첨가하여 성장시켰으며, 성장 후0.25 mm의 slice와 12 mm의 round brilliant cut으로 연마하였다. 연마석은 공기중 또는 질소분위기에서 $1000^{\circ}C$에서 2시간 열처리하였으며 optical absorption spectra($\lambda$ = 400∼700 nm)를 얻었다.

(1-x) ZrO2-xY2O3계 미분말의 합성 및 소결체의 제조에 관한 연구 (A Study on the Preparation of Fine Powder and Synthesis of (1-x) ZrO2-xY2O3 Systems)

  • 안영필;김복희;성상현
    • 한국세라믹학회지
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    • 제24권3호
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    • pp.235-242
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    • 1987
  • This study was about to make zirconia ceramics with yttria, using spraying precipitation method for the purpose of powder control. The powder properties and the characterization of sintered body, were studied. As the results, 1. The synthesized powder had homogeneity of spherical shape, and average particle size was 2-3 um. 2. Crystallization temperature increased with Y2O3 content. 3. Apparent density of sintered body (fired above 1500$^{\circ}C$) was higher than 98% of theoretical value in 3 mol% Y2O3 content. 4. High KIC values(19kg/㎣/2) in 3 mol % Y2O3 content resulted from sintering density increasement.

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Preparation and Characterization of NiO/CeO2-ZrO2/WO3 Catalyst for Ethylene Dimerization: Effect of CeO2 Doping and WO3 Modifying on Catalytic Activity

  • Sohn, Jong-Rack;Han, Jong-Soo;Kim, Hae-Won;Pae, Young-Il
    • Bulletin of the Korean Chemical Society
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    • 제26권5호
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    • pp.755-762
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    • 2005
  • A series of catalysts, NiO/$CeO_2-ZrO_2/WO_3$, for ethylene dimerization was prepared by the precipitation and impregnation methods. For NiO/$CeO_2-ZrO_2/WO_3$ sample, no diffraction line of nickel oxide was observed up to 40 wt%, indicating good dispersion of nickel oxide on the surface of catalyst. The hexagonal and monoclinic phases of $WO_3$ up to the calcination temperature of 500 ${^{\circ}C}$ were observed, whereas the hexagonal phase of WO3 completely was transformed into monoclinic phase of $WO_3$ at 600 ${^{\circ}C}$ and above. The role of $CeO_2$ in the catalysts was to form a thermally stable solid solution with zirconia and consequently to give high surface area and acidity. The catalytic activities for ethylene dimerization were correlated with the acidity of catalysts measured by the ammonia chemisorption method. 25-NiO/5-$CeO_2-ZrO_2/15-WO_3$ containing 25 wt% NiO, 15 wt% $WO_3$ and 5 mol% $CeO_2$, and calcined at 400 ${^{\circ}C}$ exhibited a maximum catalytic activity due to the effects of $WO_3$ modifying and $CeO_2$ doping.

Sol-Gel법에 의한$ZrO_2$ Ceramic Fiber 제조 ($ZrO_2$ Ceramic Fiber Fabrication by Sol-Gel Processing)

  • 김선욱;김성숭
    • 한국세라믹학회지
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    • 제27권6호
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    • pp.824-828
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    • 1990
  • Zirconia gel fibers were fabricated by sol-gel processing using zirconium alkoxides and 2, 4-pentanedione. Their phase transformation and microstructural evolution were studied after heat treatments up to 150$0^{\circ}C$. Tetragonal ZrO2 began to form at 50$0^{\circ}C$ and followed by monoclinic, tetragonal phase during subsequent heat treatments at 1000, 150$0^{\circ}C$ for 1hour respectively. During cooling from 150$0^{\circ}C$, cracks were created, propagated along grain boundaries due to the volume change from tetragonal to monoclinic transformation.

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