• Title/Summary/Keyword: Wrought

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Evaluation of Tool Wear of P/M High Speed Steel Flat Endmill (분말 고속도공구강 평엔드밀의 공구마멸 평가)

  • Jung, Ha-Seung;Ko, Tae-Jo;Kim, Hee-Sool;Bae, Jong-Soo;Kim, Yong-Jin
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.4
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    • pp.154-160
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    • 2002
  • Powder metallurgy(P/M) process has been used for the production of high performance high-speed steels. P/M high speed steel has more uniform and fine microstructure than those of conventional wrought products. Therefore, it offers distinct advantages over conventional tool steels. The superior uniformity of composition and fine microstrucure lead to excellent toughness and less distortion during heat treatment, which in turn can reduce total grinding costs and provides other benefits, such as uniform hardness and increased tool life. From these reasons, milling, hole machining, broaching, and gear manufacturing tools are major applications of P/M high-speed steels. In this research, we evaluated tool wear of flat endmill which is made of P/M high-speed steel from the view point of cutting tool performance.

A Study on the Weldability of Magnesium Alloy by Laser Heat Source (I) - Comparison on Laser Weldability of AZ31B-H24 and AZ31B-O - (레이저 열원을 이용한 마그네슘 합금의 용접성에 관한 연구 (I) - AZ31B-H24 및 AZ31B-O의 레이저 용접성 비교 -)

  • Lee, Jung-Han;Kim, Jong-Do;Lee, Mun-Yong
    • Journal of Welding and Joining
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    • v.30 no.5
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    • pp.70-75
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    • 2012
  • This study is related to the laser weldability of AZ31B magnesium alloy, an all-purpose wrought alloy with good strength and ductility. In general, AZ31B is classified into AZ31B-H24 and AZ31B-O depending on temper designation. Thus, in this study, the laser weldability of AZ31B-H24 and AZ31B-O was investigated and compared. CW Nd:YAG laser was used to produce bead and butt joints. And the effects of welding conditions on the weldability of these joints were examined in detail. As a result of this study, AZ31B-H24 was found to have thinner oxide film and smaller grain size compared with AZ31B-O. Due to such difference, in bead welding, AZ31B-H24 had more wide welding range for full penetration compared with AZ31B-O. Furthermore, it was also confirmed that AZ31B-H24 and AZ31B-O have different welding conditions to obtain stable keyhole in butt welding.

Effect of Heat Treatment on the Microstructures of Inconel 718 Superalloy (INCONEL 718 초내열 합금의 열처리에 따른 미세조직 변화)

  • Choi, J.H.;Lee, K.R.;Jo, C.Y.;Kim, I.B.
    • Journal of the Korean Society for Heat Treatment
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    • v.5 no.2
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    • pp.85-94
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    • 1992
  • Microstructural evolution of wrought Inconel 718 superalloy with different heat treatment conditions was studied. Heat treatment was performed via conventional(CHT), modified(MHT), Merrick(MeHT) and modified Merrick (MMeHT) methods. The size of ${\gamma}^{\prime}$ and ${\gamma}^{\prime\prime}$ precipitates which are principal strengthening phases in Inconel 718 superalloy increase in order of CHT, MHT, MeHT. For the case of MMeHT, a coexistence of fine ${\gamma}^{\prime\prime}$ precipitate and very coarse particles due to exess growth of ${\gamma}^{\prime\prime}$, which is called bimodal distribution, was observed. CHT gave the finest grain size. (Ti, Nb)C carbide and needle-like ${\delta}$ phase were formed together at grain boundaries for CHT, and were formed both inside and at boundaries of grains for MHT, MeHT and MMeHT. Morphology of partially serrated grain boundaries was developed in all heat treatment conditions except CHT.

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A Study on the properties of aluminum nitride films on the Al7075 deposited by pulsed DC reactive magnetron sputtering

  • Kim, Jung-hyo;Cha, Byung-Chul;Lee, Keun-Hak;Park, Won-Wook
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2012.11a
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    • pp.179-180
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    • 2012
  • Aluminum alloys are widely known as non-ferrous metal with light weight and high strength. Consequently, these materials take center stage in the aircraft and automobile industry. The Al7075 aluminum alloy is based on the Al-Zn-Mg-Cu and one of the strongest wrought aluminum alloys. Aluminum nitride has ten times higher thermal conductivity($319W/m{\cdot}K$) than Al2O3 and also has outstanding electric insulation($1{\times}1014{\Omega}{\cdot}cm$). Furthermore, it has high mechanical property (430 MPa) even though its co-efficient of thermal expansion is less than alumina For these reasons, it has great possibilities to be used for not only the field which needs high strength lightweight but also electronic material field because of its suitability to be applied to the insulator film of PCB or wafer of ceramic with high heat conduction. This paper investigates the mechanical properties and corrosion behavior of aluminum alloy Al7075 deposited with aluminum nitride thin films To improve the surface properties of Al7075 with respect to hardness, and resistance to corrosion, aluminum nitride thin films have been deposited by pulsed DC reactive magnetron sputtering. The pulsed DC power provides arc-free deposition of insulating films.

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STRESS ANALYSIS OF ABUTMENT FOR DISTAL EXTENSION REMOVABLE PARTIAL DENTURE BY CLASP DESIGN AND IMPRESSION METHOD (편측후방연장 국소의치에서 인상채득 방법과 클라스프 설계에 따른 지대치의 응력분석에 관한 연구)

  • Ahn Hee-Young;Kim Kwang-Jun;Cho Hye-Won;Jin Tai-Ho
    • The Journal of Korean Academy of Prosthodontics
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    • v.39 no.5
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    • pp.547-555
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    • 2001
  • This study was performed tn investigate the effects of impression method and design of the retainer on the stress of abutment tooth in distal extension RPD. Three different types of direct retainer such as Akers clasp, RPI clasp, and wrought wire clasp were designed. Stress on the abutment tooth was measured and analyzed with strain gauge method. Impressions were anatomic impression technique and functional impression technique. The following conclusions were drawn from this study. 1. The stress at the abutment tooth on all RPD was decreased in functional impression except RPI clasp retained RPD. 2 The stress at the abutment tooth on RPI clasp retained RPD was the most smallest in anatomic Impression. 3. While load is increase the stress at the abutment tooth was increased, but the change of stress at the buccal side of abutment tooth was not too much in functional impression.

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Netflix and Changes in the Hollywood Film Industry (넷플릭스와 할리우드 영화산업의 변화)

  • Joo, Jeong-Suk
    • Journal of Industrial Convergence
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    • v.18 no.5
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    • pp.36-41
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    • 2020
  • This paper aims to explore and shed light on how the rise of streaming services has been affecting the media landscape in the recent years by looking at the conflicts between the Hollywood film industry and Netflix. It especially examines Netflix's disregard for the theatrical release, as it is the most portentous issue that could reshape the film industry, and Hollywood's opposition to it as revealed through the 2019 Academy Awards where the issue was brought into sharp relief. At the same time, this paper also questions whether theatrical distribution makes a film any more cinematic by examining how Hollywood film production has been largely concentrated on tentpoles and franchises, while Netflix has been producing diverse films often shunned by the studios. In this light, it concludes the changes wrought by Netflix, including its bypassing of the theatrical release, are not likely to be reversed.

High Performance Gear Obtained by Die Warm Compaction and Rapid Cooling Process

  • Calero, J.A.
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.199-200
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    • 2006
  • PM recent developments focus on increasing this technology's competitiveness when compared to wrought materials. Warm compaction allows the replacement of a double press double sinter process with a single warm press and sintering step, thus allowing cost and time savings. Moreover there are added benefits to consider such as reducing work in process and lessening part's logistics cost. This paper presents a successful industrial trial to replace a double press-double sinter process with a warm die compaction and sintering process. The part chosen was a high performance gear containing 0,9% wt. carbon. Sintering was conducted in a belt furnace at $1120^{\circ}C$ in a nitrogen rich atmosphere with rapid cooling process in order to obtain a quasi fully martensitic structure with a minimum of 700HV0,1 and 450HV10 after annealing. The balance between properties and cost is favoured by the use of a singular lubricant developed in a Eureka frame project together with POMETON S.A. and die warm compaction. Warm compaction is only needed to be effective on the gear teeth, in order to achieve the required properties. Therefore only the die is actually heated. This simplified system avoids flow rate problems typically involved when using more elaborate warm compaction equipments.

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Effects of Rolling Temperature on the Development of Microstructure, Texture, and Mechanical Properties in AZ31 Magnesium Alloy (AZ31 마그네슘 합금에서 압연온도가 미세조직과 집합조직 및 기계적 특성에 미치는 영향)

  • Park, No-Jin;Han, Sang-Ho
    • Korean Journal of Metals and Materials
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    • v.48 no.6
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    • pp.498-505
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    • 2010
  • Wrought magnesium alloys show a low formability at room temperature, and a remarkable anisotropy of mechanical properties make it difficult to use them in a deformation process in industry. The microstructure and crystallographic texture of metals are developed during thermo-mechanical processes, and they are significant to the understanding of the mechanical properties of metals. This work studies the microstructure, texture development and tensile properties of the extruded AZ31 Mg alloy after rolling at 100 and $300^{\circ}C$. After 40% rolling at $100^{\circ}C$, many deformed twins were observed and a relatively weak texture developed. The basal poles were split and rotated towards the rolling direction about $20^{\circ}$. During 60% rolling at $300^{\circ}C$, the dynamic recrystallization (DRX) took place and developed a strong <0001>II ND fiber texture, which influenced the poor formability at room temperature.

A Study of the Development of a High-Strength Al-Zn Based Alloy for Die Casting I (고강도 Al-Zn기 다이캐스팅 합금개발에 관한 연구 I)

  • Shin, Sang-Soo;Yeom, Gil-Yong;Kim, Eok-Soo;Lim, Kyung-Mook
    • Korean Journal of Metals and Materials
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    • v.48 no.10
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    • pp.936-941
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    • 2010
  • Al-Zn based alloys are the most common types of wrought Al alloys. Although Al-Zn alloys have high strength, they cannot be applied to a conventional casting process. In this study, Al-Zn-based alloys applicable to a die casting process were developed successfully. The developed Al-45 wt% Zn-based alloys showed a fine equiaxed grain structure and high strength. A fine equiaxed grain having an average size of $25{\mu}m$ was obtained by the die casting process. The UTS and elongation of the new alloy are 475 MPa and ~3.5%, respectively. In addition, we elucidate the effect of a Zn addition on variations in different mechanical properties and the microstructure characteristics of (Al96.3-xZnxCu3Si0.4Fe0.3) x=20, 30, 40, and 45 wt% alloys fabricated by a die casting process.

Microstructure and Mechanical Properties of Pure Titanium Processed using Friction Stir Welding (순수 타이타늄의 기계적 특성에 미치는 마찰 교반 용접 공정 조건의 영향)

  • Lee, Y.J.;Choi, A.;Lee, S.J.;Fujii, Hidetoshi;Shin, S.E.;Lee, D.G.
    • Journal of the Korean Society for Heat Treatment
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    • v.32 no.3
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    • pp.124-130
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    • 2019
  • Friction stir welding is one of the interesting welding methods for titanium and its alloy which proceeds with plastic flow due to thermo-mechanical stirring and friction heat. Solid-state welding can solve severe problems such as high-temperature oxidation, interstitial oxygen diffusion and grain coarsening by liquid-state welding. Dynamic recrystallization and grain refinement can vary significantly with the plunging load and rotational speed of tool during friction stir welding, and suitable process conditions must be optimized to obtain microstructure and better mechanical characteristics. Suitable FSW conditions were 1000 kg of plunging load and 200 rpm of rotational speed and it showed YS 270 MPa, UTS 332.1 MPa, and El 17.3%, which were very similar to those of wrought titanium sheet.