• 한국소성가공학회:학술대회논문집
• /
• 한국소성가공학회 2009년도 추계학술대회 논문집
• /
• pp.72-75
• /
• 2009

Design and Manufacturing processes of Ti-6Al-4V profiled ring-products were investigated with three-dimensional FEM simulation and experimental analyses. FEM simulation for the ring-rolling process was used to calculate the state variables such as strain, strain rate and temperature. In the simulation results of strain and temperature distributions for a plane ring rolling process, the strain level at the surface area is higher than that at the mid-plane, but the temperature level at the surface area is lower than that at mid-plane due to heat transfer between the workpiece and the work roll. These distributions showed a great influence on the evolution of microstructure in different positions. In order to induce the uniform deformation of the profile ring and reduce the applied load, the final blank was prepared by two-step processes. The mechanical properties of Ti-6Al-4V alloy ring products made in this work were investigated with tensile and impact tests and analyzed with the evolution of microstructures during the ring rolling process.

• Journal of Biosystems Engineering
• /
• 제36권6호
• /
• pp.461-466
• /
• 2011

The purpose of this study is basically for the use of simulations to enhance productivity. In this paper, the optimal number of allocation in a small and medium industry which produces eleutherococcus senticosus sap, is performed using simulations. The simulation model was developed under considerations of production layout, process & operation, process time, total work time, work in process (WIP), utilization, failure rate, and operation efficient as inputs, and was validated with careful comparisons between real behaviors and outputs of the production line. Therefore, we can evaluate effects and changes in productivity when some strategies and/or crucial factors are changed. Although too many workers and machines could decrease productivity, the eleutherococcus senticosus sap production line in this paper has been maintained many machines. To solve this problem, we determined the optimal number of workers and machines that could not cause any interrupt in productions using simulations. This simulation model considers diverse input variables which could influence productivity, and it is very useful not only for the production line of Eleutherococcus Senticosus Sap, but also for other production lines with various purposes, especially, in the small and medium industries.

• 한국시뮬레이션학회논문지
• /
• 제23권4호
• /
• pp.229-235
• /
• 2014

생산시스템의 시간과 비용 효율성을 개선하는 것은 경쟁 우위를 구축하고 경쟁적인 비즈니스 환경에서 수익성을 향상하는 중요한 수단 중 하나이다. 그 중에서도 CONWIP(constant work-in-process)과 DBR(drum-buffer-rope)방법은 생산 공정의 효율을 개선하는 데 널리 사용된다. 이 연구에서는 실제 단추 공장 생산 시스템의 시뮬레이션 모델을 개발했다. 연구 결과에 의하면, CONWIP과 DBR 생산시스템 모두 병목 공정의 대기 시간을 감소시키는 등 실제 생산시스템보다 나은 결과를 나타냈다. 시뮬레이션 모델 결과를 바탕으로 제안된 생산시스템을 적용함으로써, 실제의 제조 공정의 효율을 크게 향상시킬 수 있을 것으로 기대된다.

• 한국자동차공학회논문집
• /
• 제23권2호
• /
• pp.239-245
• /
• 2015

In order to control the hybrid power system efficiently, the knowledge for the required load of the system is important. The agricultural tractor performs various farm works such as plow, rotary, and baler. When it performs rotary tillage and baler operation, the generated work load is analyzed. To analyze trend of work load, moving average technique is applied to the measurement data. Optimal control inputs for the two works are obtained from simulation using the dynamic programming. The novel fundamental control strategy for parallel hybrid tractor called Max. SOC is proposed.

• 대한기계학회논문집
• /
• 제18권1호
• /
• pp.34-43
• /
• 1994

In order to improve thickness profile of cold rolled steel strip, a computer simulation and actual cold rolling experiments on a 4-high tandem cold mill were carried out. In this study, tapered barrel end at top work roll and incurved barrel body at bottom work roll were examined for reducing edge drop and threading of stripe. Also, the most effective stand of tandem cold mill and magnitude of optimal taper crown at several stand were investigated under a typical rolling condition. From actual rolling experiments, it was verified that thickness deviation over strip width could be improved up to 1.06% by applying tapered and incurved work roll only at the second and up to 0.89% by applying them at both the second and the third stand.

• 한국건설관리학회논문집
• /
• 제15권4호
• /
• pp.49-57
• /
• 2014

최근 건설 구조물의 다양화, 대형화, 고층화 및 장지간화 되면서 콘크리트 구조재료에 관한 고성능화가 요구되고 있으며, 특히 콘크리트의 고강도 및 고성능화가 대두되고 있다. 콘크리트의 고성능화 및 재료 특성을 개선하는 방법으로 주로 첨단소재 기술에 의해 개발된 첨단 섬유를 적용하는 방법이 사용되어 왔으며, 고성능 섬유시멘트 복합체(이하 HPFC)를 적용한 콘크리트 기둥 공법이 그 중 하나이다. 본 연구는 시뮬레이션 기법을 활용해, 일반 RC 기둥 대비 프리캐스트 기법이 적용된 HPFC 기둥 공법 공정에 대한 작업프로세스를 분석함과 동시에, 수집한 작업데이터를 통해 HPFC 기둥 공법의 공정계획상 이슈를 도출하였다. 그 결과 생산성에 가장 영향이 큰 작업(노드)로 '콘크리트 작업조', '형틀 작업조'로 도출되었으며, 특히 '콘크리트 작업조'가 공정계획상 가장 중요한 요소로 작용함을 확인할 수 있었다. 해당 작업(노드)에 투입되는 작업조 수 변화를 통한 생산성 향상을 확인하였으며 본 연구를 바탕으로 HPFC 기둥 공법의 실용화 단계에 도움이 될 것으로 예상된다.

• 한국기계가공학회지
• /
• 제18권7호
• /
• pp.56-62
• /
• 2019

The high-precision laser scriber carries out scribing alumina ceramic substrates for manufacturing ultra-small chip resistors. The ceramic substrates are loaded, aligned, scribed, transferred, and unloaded. The entire process is fully automated, thereby minimizing the scribing cycle time of the ceramic substrates and improving the throughput. The scriber consists of the laser optical system, pick-up module of ceramic substrates, pre-alignment module, TH axis drive work table, automation module for substrate loading / unloading, and high-speed scribing control S/W. The loader / unloader unit, which has the greatest influence on the scribing cycle time of the substrates, carries the substrates to the work table that carries out the cutting line work by driving the X and Y axes as well as by adsorbing the ceramic substrates. The loader / unloader unit consists of the magazine up / down part, X-axis drive part for conveying the substrates to the left and right direction, and the vision part for detecting the edge of the substrate for the primary pre-alignment of the substrates. In this paper, the laser scribing machining simulation is performed by applying the instrument mechanism of each component module. Through this study, the scribing machining process is first verified by analyzing the process operation and work area of each module in advance. In addition, the scribing machining process is optimized by comparing and analyzing the scribing cycle time of one ceramic substrate according to the alignment stage module speed.

• 산업기술연구
• /
• 제22권B호
• /
• pp.3-12
• /
• 2002

Monte-Carlo simulation technique has advantages over deterministic simulation in various engineering analysis since Monte-Carlo simulation can take into consideration of scattering of various design variables, which is inherent characteristics of physical world. In this work, Monte-Carlo simulation of steady-state cornering behavior of a truck with design variables like hard points and busing stiffness. The purpose of the simulation is to improve understeer gradient of the truck, which exhibits a small amount of instability when the lateral acceleration is about 0.4g. Through correlation analysis, design variables that have high impacts on the cornering behavior were selected, and significant performance improvement has been achieved by appropriately changing the high impact design variables.

• 한국의류학회지
• /
• 제26권11호
• /
• pp.1582-1592
• /
• 2002

The purpose of this study is to suggest production planning model for women's apparel manufacturer, which are relevant to the situation of Korean clothing industry. The research was based on simulation method. The basic model for the simulation was developed based on the empirical data from six production fm. After verifying the basic model, low alternative production plans went through trial run. In order to suggest the application of these alternative production plans for various style numbers and lot sizes, the simulation results were compared in terms of product efficiency and product cost. The four alternative plans were as follows: 1. The first alternative was to spread out work loads among workers in order to resolve bottlenecks in work flow. So this was suited to manufacturers that had constant production without regard to changing seasons. 2. The second alternative was to merge the skirt and trouser production, which require less work load, in one line. In this line, a few machine was justified by production improvement. It was suited to cases which producted various style suits. The third and fourth alternative were using another subcontractor for assembling inner shell garments. These was compatible in manufacturers which had to product more styles and sizes of trousers and skirts than those of upper garments. 3. The third alternative was to reassign the same workers in production line. Thus, production was increased. 4. The fourth alternative was to except two worker in production line, so expenses of worker's wage was decreased. The four alternatives could be one of the cost effective manufacturing plans according to manufacturer situations.

• 한국연소학회:학술대회논문집
• /
• 한국연소학회 2014년도 제49회 KOSCO SYMPOSIUM 초록집
• /
• pp.19-20
• /
• 2014

Boiler design should be desinged to maximize thermal efficiency of the system under imposed load requirement and a boiler should be validated for transient operation. If a proper prediction is possible on the transient behavior and transient characteristics of a boiler, one may asses the performance of boiler component, control logics and operation procedures. In this work, dynamic modeling method of boiler is presented and dynamic simulation of load runback scenario was carried out on suprecritical oil-firing boiler.