• Title/Summary/Keyword: Work hardening

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Material model optimization for dynamic recrystallization of Mg alloy under elevated forming temperature (마그네슘 합금의 온간 동적재결정 구성방정식 최적화)

  • Cho, Yooney;Yoon, Jonghun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.6
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    • pp.263-268
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    • 2017
  • A hot forming process is required for Mg alloys to enhance the formability and plastic workability due to the insufficient formability at room temperature. Mg alloy undergoes dynamic recrystallization (DRX) during the hot working process, which is a restoration or softening mechanism that reduces the dislocation density and releases the accumulated energy to facilitate plastic deformation. The flow stress curve shows three stages of complicated strain hardening and softening phenomena. As the strain increases, the stress also increases due to work hardening, and it abruptly decreases work softening by dynamic recrystallization. It then maintains a steady-state region due to the equilibrium between the work hardening and softening. In this paper, an efficient optimization process is proposed for the material model of the dynamic recrystallization to improve the accuracy of the flow curve. A total of 18 variables of the constitutive equation of AZ80 alloy were systematically optimized at an elevated forming temperature($300^{\circ}C$) with various strain rates(0.001, 0.1, 1, 10/sec). The proposed method was validated by applying it to the constitutive equation of AZ61 alloy.

Sensitivity Analysis of Parameters for Lade's Double Work-Hardening Model (Lade의 Double Work-Hardening 구성모델의 토질매개변수(土質媒介變數) 민감도(敏感度) 해석(解析))

  • Jeong, Jin Seob;Kim, Chan Kee;Lee, Moon Soo
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.12 no.2
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    • pp.191-203
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    • 1992
  • This paper dealt with the statistical values including mean, standard deviation, variance and coefficient of variation for 14 soil parameters available of Lade's double work-hardening model in order to predict the behaviour of granular soil. 27 sets of all 14 parameters for Baekma river sand were determined by regression using raw data acquired from 12 isotropic compression tests and 9 triaxial compression tests with the variation of confining pressure of 1, 2, and $4kg/cm^2$ respectively 3 times performed during this study. The characteristics of each parameters were investigated. By determining the range of the upper and lower bound dependent on the increase and decrease of the standard deviation from mean value of parameters, sensitivity of all the parameters was scrutinized, by which in turn the influence of experimental error generated inevitably during tests on the determination of soil parameters was also examined.

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Property of Ge, In Added Silver Alloy with Plastic Deformation (Ge, In 첨가 은합금 주조물의 가압성형에 따른 물성변화 연구)

  • Kim, Jun-Hwan;Song, Oh-Sung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.11 no.5
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    • pp.1547-1551
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    • 2010
  • We newly propose the silver alloys of Ag-5wt%Ge-2.5wt%Cu(Ge1) and Ag-5wt%In-2.5wt%(In1) to overcome the tarnish and mechanically weak problems of the conventional sterling silver Ag-7.5wt%Cu (Cu1). We check the castability, surface color stability during process and wearing, and work hardening with plastic deformation of all three silver alloys. Our newly proposed silver alloys of Ge1 and In1 showed improved castability, anti-tarnish stability, and work hardening property compared to the conventional sterling silver, which implied that these alloys might be more appropriate for the high-end silver jewelry.

Computer Simulation of Hemispherical Sheet Forming Process Using Crystal Plasticity (결정 소성학을 이용한 반구 박판 성형공정 전산모사)

  • Shim, J.G.;Keum, Y.T.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.05a
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    • pp.282-284
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    • 2007
  • The hardening and the constitutive equation based on the crystal plasticity are introduced for the numerical simulation of hemispherical sheet metal forming. For calculating the deformation and the stress of the crystal, Taylor's model of the crystalline aggregate is employed. The hardening is evaluated by using the Taylor factor, the critical resolved shear stress of the slip system, and the sum of the crystallographic shears. During the hemispherical forming process, the texture of the sheet metal is evolved by the plastic deformation of the crystal. By observing the texture evolution of the BCC sheet, the texture evolution of the sheet is traced during the forming process. Deformation texture of the BCC sheet is represented by using the pole figure. The comparison of the strain distribution and punch force in the hemispherical forming process between crystal plasticity and experiment shows the verification of the crystal-based formulation and the accuracy of the hardening and constitutive equation obtained from the crystal plasticity.

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Characteristics of Laser Surface Hardening for SM45C Medium Carbon Steel using Continuous Wave Nd:YAG Laser (연속파형 Nd:YAG 레이저를 이용한 SM45C 중탄소강의 레이저표면경화 특성)

  • Yoo, Young-Tae;Shin, Ho-Jun;Ahn, Dong-Gu
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.11 s.176
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    • pp.51-58
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    • 2005
  • Laser surface hardening technologies have been used to improve characteristics of wear and to enhance the fatigue resistance for automotive parts. The objective of this research work is to investigate the influence of the process parameters, such as power of laser and defocused spot position, on the characteristics of laser heat treatment for the case of SM45C medium carbon steel. CW Nd:YAG laser is selected as the heat source. The optical lens with the elliptical profile is designed to obtain a wide heat treatment area with a uniform hardness. From the results of the experiments, it has been shown that the maximum hardness is approximatly 780 Hv when the power and the travel speed of laser are 1,095 W and 0.6 m/min, respectively. In addition, the hardening width using the elliptical lens was three time larger than that using the defocusing of laser beam.

Prediction of Three -Dimensional Behavior of Sand by Isotropic Single Hardening Constitutive Model (등방단일경화구성모델에 의한 모래의 3차원거동 예측)

  • 홍원표;남정만
    • Geotechnical Engineering
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    • v.10 no.1
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    • pp.103-118
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    • 1994
  • A series of drained triaxial testis was performed on a Band by use of cubical triaxial apparatus, in which three principal stresses could be applied independently. The stress -strain behavior on the same stress path with cubical triaxial test was analyzed with application of the isotropic single hardening constitutive model presented by Lade. The behavior predicted by the constitutive model presented good coincidence with experimental results during poi mary loading. However, the predicted Mo윤ding and reloading behavior wan much different from results of cubical triaxial testy. That is, the softening part of the prediction might result in a rough approximation, since the plastic work parameters of single hardening model were based on the hardening portion of the data.

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Investigation on surface hardening and corrosion characteristic by water cavitation peening with time for Al 5052-O alloy (5052-O 알루미늄 합금의 워터 캐비테이션 피닝 시간에 따른 표면 경화와 부식 특성에 관한 연구)

  • Kim, Seong-Jong;Hyun, Koang-Yong
    • Corrosion Science and Technology
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    • v.11 no.4
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    • pp.151-156
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    • 2012
  • The cavity formed by the ultrasonic generation in the fluid with the application of water cavitation peening collides into the metal surface. At this time, the surface modification effect such as the work hardening presents by the compressive residual stress formed due to the localized plastic deformation. In this investigation, the water cavitation peening technology in the distilled water with the lapse of time was applied to 5052-O aluminum alloy for aluminum ship of a high value. So, the optimum water cavitation peening time on the effect for surface hardening and anti-corrosion property was investigated. Consequently, the water cavitatin peening time on excellent hardness and corrosion resistance characteristic presented 3.5 min. and 5.0 min, respectively. The surface hardness in the optimum water cavitation peening time was improved approximately 45% compared to the non-WCPed condition. In addition, corrosion current density was decreased.

Verification of Single Hardening Model (단일 경화 모델의 검증)

  • Kim, Dae-Kyu
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.8 no.4
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    • pp.821-825
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    • 2007
  • In this study, the single hardening model with stress history-dependent plastic potential, which has been most recently proposed based on the critical state soil mechanics and needs few model parameters, was verified for the normally, lightly, and heavily over-consolidated clayey specimens. The triaxial compression tests were strictly conducted. The predictions using the single hardening model generally agree with the measurement. The discrepancy exists on its main focusing on the principal stress rotation; however, the plastic work H and the principal stress rotation angle ${\beta}$ are found to be effective indicators of loading history for the plastic potential function of the stress path dependent materials.

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Characteristics of Surface Hardening of Dies Steel for Plastic Molding using Continuous Wave Md:YAG Laser (연속파형 Nd:YAG 레이저를 이용한 플라스틱성형용 금형강의 표면경화 특성)

  • Shin, Ho-Jun;Yoo, Young-Tae;Oh, Yong-Seak
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.1
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    • pp.71-81
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    • 2009
  • Die steel for plastic molding were used as mold material of automobile parts and electronic component industry. The material of this paper has superior to mechanical properties, such as repair weldability, corrosion resistance and high temperature strength, required mold parts for semitransparent. Laser-induced surface hardening technology is widely adopted to improver fatigue life and wear resistance via localized hardening at the surface of mold parts. The objective of this research work is to investigate on the characteristics of surface hardening of the laser process parameters, such as beam travel speed, laser power and defocsued spot position, for the case of die steel for plastic molding. Lens for surface hardening of large area is plano-convex type with elliptical profile to maintain uniform laser irradiation. According to the experimental results, large size of hardened layer at the surface of die steel for plastic molding was achieved, and microstructure of this layer was lath martensite. Optimal surface status and mechanical property of hardened layer could be obtained at 1095Watt, $0.25{\sim}0.3m/min$, 0mm (focal length: 232mm) for laser power, beam travel speed, and focal position. Where, heat input was $0.793{\times}10^{3}J/cm^2$, and width of hardened layer was 27.58mm.

Determination of New Parameter for Materials Degradation Using Continuous Indentation Testing Technique (연속압입 시험기법을 이용한 석유화학설비 경년손상의 새로운 평가변수 고찰)

  • Jang, Jae-Il;Choi, Yeol;Son, Dongil;Lee, Yun-Hee;Kwon, Dongil;Kim, Jeoung-Tae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.5
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    • pp.881-889
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    • 2002
  • Newly developed continuous indentation technique has made nondestructive assessment of tensile properties possible. The present study was undertaken to determine new parameters for indicating time-dependent material degradation of petro-chemical plant. Continuous indentation tests were performed for Cr-Ni steel and Cr-Mo steel which are widely used as facilities of petro-chemical plant. From the results, it was found that yield strength and tensile strength cannot be used as general degradation parameters because the changes in the strengths with aging time didn't show any tendency. On the other hand, work hardening exponent and yield ratio showed consistent tendency with increasing aging time. Therefore, nam attention of this work was paid on them as new degradation parameters, and the in-field applicability of the parameters was evaluated and discussed.