• 제목/요약/키워드: Work hardening

검색결과 367건 처리시간 0.021초

그라우팅과 누수 문제에 대처한 온도센서 배열 모니터링 장치 개발 (Development of monitoring device with thermal line sensors and its use for grouting and leakage problems)

  • 김중열;;김유성;남지연
    • 한국지반공학회:학술대회논문집
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    • 한국지반공학회 2004년도 춘계학술발표회
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    • pp.509-516
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    • 2004
  • The measurement of abnormal change of temperature(temperature anomaly) will help determine the safety of various engineering constructions, as the measurement in body often used to diagnose one's health. Temperature anomaly can be occurred in leakage or seepage of water flow in rocks, and in ground water table etc. Grouting materials injected in fractured rocks generate heat during hardening process. The degree of temperature change is associated directly with heat flow characteristics, that is, thermal conductivity, specific heat capacity. density of the surrounding rocks and can afford to assess the grouting efficiency. However, in practice, the use of traditional temperature measuring technique composed of only one single thermal sensor has been fundamentally limited to acquire thermal data sufficient to use for that, partly due to the time-consuming measuring work, partly due to the non-consecutive quality of data. Thus, in this paper, a new concept of temperature measuring technique, what we call, thermal line sensor technique is introduced. In this, the sensors with an accuracy of $0.02^{\circ}$ are inserted at regular intervals in one line cable and addressed by a control device, which enables to fundamentally enhance the capability of data acquisition in time and space. This new technology has been demonstrated on diverse field model experiments. The results were simply meant to be illustrative of a potential to be used for various kinds of temperature measurements encountered in grouting and leakage problems.

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표면파를 이용한 쇼트피닝된 Al 7075 합금의 잔류응력 평가 (Characterization of Residual Stress in Shot Peened Al 7075 Alloy Using Surface Acoustic Wave)

  • 김정석;김용권;박익근;권숙인
    • 비파괴검사학회지
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    • 제26권5호
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    • pp.291-296
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    • 2006
  • 표면파를 이용하여 쇼트피닝된 Al 7075 합금의 잔류응력 분포를 평가하고자 하였다. 재료 내 표면층에 대한 잔류응력분포를 달리하기 위해서 피닝볼의 속도를 30m/s로 하여 쇼트피닝을 수행하였다. 표면파의 속도는 초음파현미경을 이용하여 V(z)곡선법으로 측정하였다. 쇼트피닝 후 비커스경도를 측정한 결과 쇼트피닝에 의한 소성변형으로 0.25mm 깊이까지 가공경화가 나타났다. 압축잔류응력이 증가하면서 표면파의 속도는 증가를 하였고 인장잔류응력이 작용할수록 표면파의 속도가 감소하였다. 표면파의 속도 변화는 X선 회절에 의해 측정한 잔류응력 변화와 밀접한 연관성을 나타내었다.

거친 절리면의 전단거동 해석을 위한 탄소성 구성법칙 (An Elasto-Plastic Constitutive Law for Modeling the Shear Behavior of Rough Rock Joints)

  • 이연규;이정인
    • 터널과지하공간
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    • 제8권3호
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    • pp.234-248
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    • 1998
  • 거친 절리면의 수직팽창 특성이 전단거동에 미치는 영향을 고려할 수 있는 새로운 전단거동 구성법책을 탄소성이론에 근거하여 제시하였다. 공식화 과정에서는 항복함수 및 소성포텐셜 함수로 Barton의 경험적 강도식들이 이용되었다. 전단강도의 경화 및 연화현상을 반영시키기 이해 mobilized JRC 개념이 적용되었다. 최대전단강도 이전과 이후의 JRC 변화는 절리면 전단방향 소성일의 함수로 표현할 수 있다고 가정하였다. 제안된 구성모델을 개별체 절리 유한요소에 적용하여 실행시켰다. 경계조건을 달리한 수치 직접전단시험을 통하여 제안된 모델을 검증하였다. 해석결과는 여러 문헌에 보고된 실험결과들과 잘 일치하였다. 또한 제안된 모델은 거친 절리면의 전단시험에서 특징적으로 나타나는 현상들을 잘 모사할 수 있음을 보였다.

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PFA 함유량이 높은 콘크리트의 강도발현에 관한 연구 (Research on Strength Development of High PFA Concrete)

  • 이진용
    • 콘크리트학회지
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    • 제7권1호
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    • pp.126-135
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    • 1995
  • 콘크리트의 압축강도는 구조물 설계의 기본요소이며, 압축강도의 증진전개 과정을 통하여 전반적인 시멘트와 콘크리트의 특성을 알 수 있다. 실험결과에 의하면 애쉬(OPC/PFA) 콘크리트는 일반적으로 보통 (OPC)콘크리트보다는 낮은 조기강도를 보여 주었으며 (콘크리트 타설 후 28일 전까지), 그리고 압축강도의 차이점은 콘크리트에 섞은 PFA의 양이 증가할수록 커졌다(애쉬에 의한 시멘트 대체량은 15%, 30% 그리고 45%). 그러나 비록 높은 비율의 애쉬량을 콘크리트에 사용했어도 (대체량 45%) 조기강도 시멘트를 사용한 애쉬( RHPC/PFA 45) 콘크리트의 조기강도는 보통 콘크리트와 비슷한 강도를 보여 주었다. 28일에서 3년까지의 강도실험에서는 애쉬 콘크리트가 포졸라닉(pozzolanic)영향에 의햐여 보통 콘크리트 보다 항상 높은 강도를 보여 주었다. 보통 양생온도 조건보다 높거나 낮은 온도에서는 (5$^{\circ}C$ 그리고 5$0^{\circ}C$) 애쉬 콘크리트가 항상 높은 압축강도를 나타내었다. 그러나 건조 양생시 낮은 양생온도 조건에서는 보통 콘크리트가 더 높은 압축 강도를 나타내었다.

내부 확산법에 의한 Nb$_3Sn$ 초전도 선재에서 부분 가열이 초전도 특성에 미치는 영향 (The effect of local heating on superconductivities in internal tin processed Nb$_3Sn$ wires)

  • 하동우;오상수;하홍수;이남진;권영길;류강식
    • 한국초전도ㆍ저온공학회논문지
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    • 제2권2호
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    • pp.1-5
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    • 2000
  • There is the possibility that internal tin processed Nb$_3Sn$ wires are locally heated during the drawing process and the jacketing process. It is important to know the variations in J$_c$ of internal tin processed Nb$_3Sn$ wires caused by local heating. Internal tin processed Nb$_3Sn$ rods were cold worked to 2.28 mm, using the appropriate reduction ratio, and then cut into several pieces. At this stage, wires were locally 50 mm heat zone heated up to 360$^{\circ}C$. The locally heated Nb$_3Sn$ wires were drawn to a final diameter size of 0.81 mm. Others were cold worked successively to 0.81 mm and locally heated with the same conditions. 2 types of locally heat treated wires were wound on Ti-6Al-4V barrels and heat treated for the Nb$_3Sn$ reaction. Local heating of internal tin processed Nb$_3Sn$ wires after the J$_c$ of these wires. However, local heating at an intermediate stage of the drawing process caused a decrease in J$_c$. When the local heating temperatures were higher than melting point of Sn, non-Cu J$_c$'s decreased significantly. A Sn-Cu alloyed boundary appeared after local heating over the melting point of Sn, and caused work hardening and a decrease in the workability.

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냉간가공된 316L 스테인리스 강의 인장 및 저주기 피로 물성치에 미치는 동적변형시효의 영향 (The Influence of Dynamic Strain Aging on Tensile and LCF Properties of Prior Cold Worked 316L Stainless Steel)

  • 홍성구;이순복
    • 대한기계학회논문집A
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    • 제27권8호
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    • pp.1398-1408
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    • 2003
  • Tensile and LCF(low cycle fatigue) tests were carried out in air at wide temperature range 20$^{\circ}C$-750$^{\circ}C$ and strain rates of 1${\times}$10$\^$-4//s-1${\times}$10$\^$-2/ to ascertain the influence of strain rate on tensile and LCF properties of prior cold worked 316L stainless steel, especially focused on the DSA(dynamic strain aging) regime. Dynamic strain aging induced the change of tensile properties such as strength and ductility in the temperature region 250$^{\circ}C$-600$^{\circ}C$ and this temperature region well coincided with the negative strain rate sensitivity regime. Cyclic stress response at all test conditions was characterized by the initial hardening during a few cycles, followed by gradual softening until final failure. Temperature and strain rate dependence on cyclic softening behavior appears to result from the change of the cyclic plastic deformation mechanism and DSA effect. The DSA regimes between tensile and LCF loading conditions in terms of the negative strain rate sensitivity were well consistent with each other. The drastic reduction in fatigue resistance at elevated temperature was observed, and it was attributed to the effects of oxidation, creep and dynamic strain aging or interactions among them. Especially, in the DSA regime, dynamic strain aging accelerated the reduction of fatigue resistance by enhancing crack initiation and propagation.

API X70 라인파이프강의 인장 특성에 미치는 변형 시효의 영향 (Effect of Strain Aging on the Tensile Properties of an API X70 Linepipe Steel)

  • 이승완;이상인;황병철
    • 한국재료학회지
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    • 제27권10호
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    • pp.524-529
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    • 2017
  • The effect of strain aging on the tensile properties of API X70 linepipe steel was investigated in this study. The API X70 linepipe steel was fabricated by controlled rolling and accelerated cooling processes, and the microstructure was analyzed using optical and scanning electron microscopes and electron backscatter diffraction. Strain aging tests consisting of 1 % pre-strain and thermal aging at $200^{\circ}C$ and $250^{\circ}C$ were conducted to simulate U-forming, O-forming, Expansion(UOE) pipe forming and anti-corrosion coating processes. The API X70 linepipe steel was composed of polygonal ferrite, acicular ferrite, granular bainite, and bainitic ferrite whose volume fraction was dependent on the chemical composition and process conditions. As the thermal aging temperature increased, the steel specimens showed more clearly discontinuous type yielding behavior in the tensile stress-strain curve due to the formation of a Cottrell atmosphere. After pre-strain and thermal aging, the yield and tensile strengths increased and the yield-to-tensile strength ratio decreased because yielding and aging behaviors significantly affected work hardening. On the other hand, uniform and total elongations decreased after pre-strain and thermal aging since dislocation gliding was restricted by increased dislocation density after a 1 % pre-strain.

냉간압연가공에 따른 Al-5.5Mg-2.9Si계와 Al-7Mg-0.9Zn계 합금의 압연가공성 및 기계적 특성 차이 (Differences in Cold Rolling Workability and Mechanical Properties between Al-Mg-Si and Al-Mg-Zn System Alloys with Cold Rolling)

  • 양지훈;이성희
    • 한국재료학회지
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    • 제26권11호
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    • pp.628-634
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    • 2016
  • The cold rolling workability and mechanical properties of two new alloys, designed and cast Al-5.5Mg-2.9Si and Al-7Mg-0.9Zn alloys, were investigated in detail. The two alloy sheets of 4 mm thickness, 30 mm width and 100 mm length were reduced to a thickness of 1 mm by multi-pass rolling at ambient temperature. The rolling workability was better for the Al-7Mg-0.9Zn alloy than for the Al-5.5Mg-2.9Si alloy; in case of the former alloy, edge cracks began to occur at 50% rolling reduction, and their number and length increased with rolling reduction; however, in the latter alloy, the sheets did not have any cracks even at higher rolling reduction. The mechanical properties of tensile strength and elongation were also better in the Al-7Mg-0.9Zn alloy than in Al-5.5Mg-2.9Si alloy. Work hardening ability after cold rolling was also higher in the Al-7Mg-0.9Zn alloy than in the Al-5.5Mg-2.9Si alloy. At the same time, the texture development was very similar for both alloys; typical rolling texture developed in both alloys. These differences in the two alloys can primarily be explained by the existence of precipitates of $Mg_2Si$. It is concluded that the Al-7Mg-0.9Zn alloy is better than the Al-5.5Mg-2.9Si alloy in terms of mechanical properties.

마이크로 체결부품 전조성형공정에 관한 해석 및 실험적 고찰(Part I: 유한요소 해석기반 공정변수 영향분석) (Analysis and Experiments on the Thread Rolling Process for Micro-Sized Screws Part I: Process Parameter Analysis by Finite-Element Simulation)

  • 송정한;이종섭;이혜진;이근안;박기동;나승우;이형욱
    • 소성∙가공
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    • 제20권8호
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    • pp.581-587
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    • 2011
  • The production of high-precision micro-sized screws, used to fasten parts of micro devices, generally utilizes a cold thread-rolling process and two flat dies to create the teeth. The process is fairly complex, involving parameters such as die shape, die alignment, and other process variables. Thus, up-front finite-element(FE) simulation is often used in the system design procedure. The final goal of this paper is to produce high-precision screw with a diameter of $800{\mu}m$ and a thread pitch of $200{\mu}m$ (M0.8${\times}$P0.2) by a cold thread rolling process. Part I is a first-stage effort, in which FE simulation is used to establish process parameters for thread rolling to produce micro-sized screws with M1.4${\times}$P0.3, which is larger than the ultimate target screw. The material hardening model was first determined through mechanical testing. Numerical simulations were then performed to find the effects of such process parameters as friction between work piece and dies, alignment between dies and material. The final shape and dimensions predicted by simulation were compared with experimental observation.

Fe-30%Ni-0.35%C 합금에서 Ausformed Martensite의 기계적 성질에 미치는 Tempering처리의 영향 (Effect of Tempering Treatment on Mechanical Properties of Ausformed Martensite in Fe-30% Ni-0.35%C Alloy)

  • 이인기;이규복;김학신
    • 열처리공학회지
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    • 제7권1호
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    • pp.44-52
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    • 1994
  • In order to investigate the effect of tempring treatment on the mechanical properties of ausformed martensite in Fe-30%Ni-0.35%C alloy, the hardness, yield strength and elongation were examined by tensile test. 1. The strength of deformed austenite in Fe-30%Ni-0.35%C alloy was increased due to the work hardening induced from the dislocation density increased during deformation. The strength of ausformed martensite was increased because of defects inherited from deformed austenite by martensitic transformation. 2. The ductility of ausformed martensite was shown a nearly constant values independent of deformation degrees because of the interaction of multiple factors such as increased retained austenite, formation of void and decrement of twin in ausformed martensite. 3. The strength of ausformed martensite by tempering treatment was shown a little decrement up to $340^{\circ}C$, especially showed remarkable softening resistance in higher deformation degrees. 4. Virgin martensite and ausformed martensite were shown a maximum yield strength by clustering in tempering at $100^{\circ}C$ and above $100^{\circ}C$, yield strength was very small decreased due to the decrement of solute carbon by the destruction of clustering. 5. The decomposition of retained austenite was not shown up to $450^{\circ}C$ in ausformed martensite with tempering treatment, and the matrix was rapidly softening because of the decomposition of martensite and the formation of reversed austenite with tempering above $400^{\circ}C$.

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