• 대한기계학회논문집A
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• 제35권8호
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• pp.855-861
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• 2011

본 연구에서는 극박 압연 이론과 6 단 압연기 수식 모델을 이용하여 압연 후 판 형상 예측에 대하여 제안하였다. 폭 방향에서 롤 사이의 접촉 압력과 판과 워크롤 사이의 압연하중은 6 단 압연기의 형상학적 구조와 경계조건을 이용한 수식모델을 통하여 계산된다. 그리고 압연 방향의 압연하중 분포는 Fleck 의 극박 압연 이론을 이용하여 계산하였다. 워크롤의 3 차원 탄성 변형량은 폭 과 압연방향의 압력분포에 의하여 계산된다. 이때, 3 차원 판 형상은 워크롤의 탄성변형에 의하여 얻어진다. 또한 3 차원 판 형상은 극박 압연 실험과 유한요소해석을 통하여 검증하였다.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2009년도 추계학술대회 논문집
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• pp.289-292
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• 2009

The line array roll set process, as one of many kinds of incremental forming processes, is a continuous process in which a flat metal plate is formed into a singly or doubly curved plate through successive passes of forming rolls. It was found that the curvature level of the formed plates in the previous study was well over the curvature required in shipyards. This fact shows that the LARS method has considerable potential for shipbuilding applications. In a shipbuilding yard, hull forming is an important fabrication process in which flat plates are deformed into singly or doubly curved plates. The major purpose of the present study is to estimate experimentally the general applicability of the line array roll set process for the manufacture of ship hull plates. In this study, the target shapes are selected through investigation of the shape classification of ship hull plates that comprise a certain vessel. Forming processes for twisted shapes are analyzed with the finite element method (FEM). Finally, the results of experimental work for two types of target shapes are presented.

• 한국항공우주학회지
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• 제40권10호
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• pp.894-900
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• 2012

본 연구의 목적은 풍동시험을 통해 회전발사체에서 발생하는 동적 롤댐핑 특성을 실험적으로 연구하는데 있었으며, 이를 위해 약 8,000 rpm으로 회전하는 회전발사체 실험모형에 작용하는 롤댐핑 특성의 측정을 위한 고속풍동시험을 국방과학연구소 삼중음속풍동에서 수행하였다. 실험시의 마하수는 0.6~0.9까지의 천음속 영역이었으며 이때의 받음각 구간은 최대 0~15 deg에 해당하였다. 측정된 공기역학적 댐핑 특성으로부터 회전체의 마찰 특성을 공제하기위한 베어링 마찰특성에 대한 평가도 함께 수행하였다.

• 한국항공우주학회지
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• 제39권10호
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• pp.912-918
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• 2011

본 연구의 목적은 풍동실험을 통해 회전발사체에서 발생하는 동적 롤댐핑 특성을 실험적으로 측정하는데 있었으며, 이를 위해 약 12,000 rpm으로 회전하는 회전발사체 실험모형에 작용하는 롤댐핑 특성의 측정을 위한 고속풍동실험을 국방과학연구소 삼중음속풍동에서 수행하였다. 실험시의 마하수는 0.7~1.05까지의 천음속 영역이었으며 이때의 받음각 구간은 -4~+10 deg이었다. 풍동실험 측정기법의 유효성 평가를 위해 동일형상 모형에 대해 기 수행하였던 롤댐핑 측정결과와의 비교검토를 수행하였다.

• 소성∙가공
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• 제20권2호
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• pp.154-159
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• 2011

The roll die forming (RDF) process is a new manufacturing technique for producing gear parts such as clutch drum and clutch hub in automotive transmission. In the RDF process, the material is deformed by a roll installed on a die set. Excellent productivity, low forming load and improved dimensional accuracy have quantitatively been shown to be the benefits of the RDF. In this study, the RDF process is applied to manufacture a clutch hub with a gear shaped part. A finite element (FE) analysis was performed in order to investigate the material strain field and dimension of the final product. Based on the result of the FE analysis, a RDF experiment was performed and the dimensional accuracy of the final product was validated. This work demonstrates that RDF is a process capable of producing a sound clutch hub.

• Journal of Mechanical Science and Technology
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• 제15권2호
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• pp.225-231
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• 2001

A mathematical model for the analysis of roll gap phenomena in the strip temper rolling process is described. A new approach to solve the roll indentation and diverging problem in modeling of severe temper rolling cases is obtained by adopting the preliminary displacement principle of two contacted rough bodies to describe the friction behavior in the roll gap. The mechanical peculiarities of the temper rolling process, such as a high friction value with high roughness rolls and a non-circular contact arc, low reduction and non-negligible entry and exit elastic zones as well as central preliminary displacement zone etc., are all taken into account. The deformation of work rolls is calculated with the influence function method and an arbitrary contact are shape is permitted. The strip deformation is modeled by the slab method and the entry and exit elastic deformation zones are included. The preliminary displacement principle is used to determine the boundaries and to calculate the friction of the central preliminary displacement zone. The model is calibrated against the production mill data and installed in the setup computer of a temper rolling mill in POSCO. The validity and precision of the model have been proven through a comparison of the measured roll forces and the predicted ones.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1996년도 춘계학술대회 논문집
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• pp.541-545
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• 1996

In this paper, The performance and functions of automatic flatness control system installed on the 4 hi-reversing mill and has been investigated under actualconditions. A new automatic flatness control system incorporates a measuring roll for measurement and correction calculations, hydraulic roll benders, selective roll cooling, and a programmable controller for interface and data logging. The test results are as following. The more the exit steel strip thickness is thick, the smaller the I value, and the more it is thin, the larger the I value. And, a complex distribution of strip tension was controlled, for example, not only a quarter buckle but also a simple center wave and edge wave. Because the tension deviation is larger at acceleration speed and deceleration speed than steady speed, so automatic flatness control system of contact type is better to adopt over 450 m/min, automatic flatness control system reduces rapidly large flatness deviation. The maximum I value of strip has been decreased to 13 I, and defects caused by poor flatness have been drastically decreased. And coolant temperature for work roll cooling system on the automatic flatness control system is better to adopt about 50-55 .deg. C.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2004년도 제5회 압연심포지엄 신 시장 개척을 위한 압연기술
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• pp.207-215
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• 2004

There are various characteristics called for in work roll and intermediate rolls for cold rolling mills. Among these characteristics, the two main requirements are to ensure the quality of the rolled products and to reduce roll cost. To achieve these needs, resistance to wear, to thermal shock and to contact fatigue are especially important. This paper describes that new material(named DSR1) for intermediate rolls which greatly increases rolling campaign and improves resistance to wear has been developed. DSR1 was successfully manufactured and has been used in the cold rolling mill. It showed that Trial product was homogenous in hardness distribution and sufficient usable diameter. Also in service test, trial product is much more excellent rolling performance than conventional $5\%Cr$.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1999년도 제3회 압연심포지엄 논문집 압연기술의 미래개척 (Exploitation of Future Rolling Technologies)
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• pp.163-171
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• 1999

The abnormal grain coarsening in wire rolling induces detrimental defects, such as jagged size tolorance, severe bending after heat treatments and drawing troubles, in the following secondary processes. Neishi et al observed that there is a band type region where grain coarsenting occurs in the plastic strain vs. deformation temperature plot. Based on the finding, we have investigate whether grain sizes and ferrite volume fractions are correlation to deformation strain with three kinds of wire rod diameters as for the different average deformation conditions. The samples were chosen from the No.2 Wire Rod Mill of POSCO where 3-roll type of finishing mill stand are used. It was found in the present work that the grain size and ferrite volume fraction of the rolled and cooled microstructure were changed with rolling reduction and rolling temperature. Abnormally grown grains at various observed points were also found. To have homogeneously fine grains of microstructure from the No. 2 Wire Rod Mill, it will be easier to control finish rolling temperature at around 750$^{\circ}C$ rather than to find another rolling schedule.

• International Journal of Aeronautical and Space Sciences
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• 제9권1호
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• pp.66-75
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• 2008

In this work, we explore the feasibility of roll-pitch-yaw integrated autopilots for high angle-of-attack missiles. An investigation of the aerodynamic characteristics of a surface-to-air missile is presented, which reveals the strong effects of cross coupling between the longitudinal and lateral dynamics. Robust control techniques based on $H_{\infty}$ synthesis are employed to design roll-pitch-yaw integrated autopilots. The performance of the proposed roll-pitch-yaw integrated controller is tested in high-fidelity nonlinear five-degree-of-freedom simulations accounting for kinematic cross-coupling effects between the lateral and longitudinal channels. Against nonlinearity and cross-coupling effects of the missile dynamics, the integrated controller demonstrates superior performance when compared with the controller designed in a decoupled manner.