• Title/Summary/Keyword: Wire structure

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An Experimental Verification on the Development of an Innovative Diamond Wire Saw Cutting Technology (새로운 다이아몬드 와이어 쏘 절단 기술 개발에 관한 실험적 검증)

  • Park, Jong Hyup;Chu, Baeksuk
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.6
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    • pp.83-90
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    • 2018
  • This paper introduces a innovative diamond wire saw cutting technology and its experimental verification that can be utilized for cutting heavy structures. While conventional diamond wire saw cutting technologies such as water cooled cutting method and dry cutting method cause severe environmental problems due to generating massive concrete sludge or dust scattering, the proposed method can eliminate those problems considerably. Through extensive experiments using heavy structure test bed and real bridge pier structure, comprehensive analysis and comparative evaluation about various cutting methods were performed. As a result, the innovative diamond wire saw cutting method could achieve a similar cutting and cooling performance to the water cooled cutting method without generating concrete sludge and it showed an improved cutting and cooling performance to the dry cutting method without dust scattering. Consequently it is confirmed that the suggested cutting technology can be a promising environment-friendly alternative in the field of heavy structure dismantling.

Design of the Supporting Structure of a Wire Saw for the Solar Cell Wafer (태양전지 웨이퍼용 Wire Saw안정화를 위한 지지구조 개선)

  • Yi, Il Hwan;Ro, Seung Hoon;Kim, Dong Wook;Park, In Kyu;Kil, Sa Geun;Kim, Young Jo
    • Journal of the Semiconductor & Display Technology
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    • v.17 no.3
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    • pp.59-64
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    • 2018
  • In recent years, the solar cell market has steadily grown with the demand for new energies. And wire sawing is one of the most critical processes in manufacturing solar cell wafer which is supposed to affect the breakage of wafers most during the process and afterwards. Generally, the defects of the wafers are generated from the structural vibrations of the machine. In the sawing process, the vibrations cause unnecessary normal stress on the cut surface of wafers, and eventually create the surface damage or leave the residual stress. In this study, the dynamic properties of a wire saw have been analyzed through the frequency response test and the computer simulation. And the effects of the design alterations have been investigated to stabilize the machine structure and further to reduce the vibrations. The result shows that relatively simple design alterations of supporting structure without any change of major parts of the machine can suppress the vibrations of the machine effectively.

Effectiveness of steel wire mesh as a strengthening material for masonry walls: A review

  • Richard Badonbok Lyngkhoi;Teiborlang Warjri;Wanraplang Warlarpih;Comingstarful Marthong
    • Structural Monitoring and Maintenance
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    • v.10 no.2
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    • pp.117-132
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    • 2023
  • The most prevalent and oldest type of structure is unreinforced masonry (URM) structures; URM walls are still a widely used construction material in India and many other developing countries due to their simplicity, ease of construction, economic sustainability, and ability to be built with locally available materials. URM walls are significantly weak while carrying lateral loads. The poor performance of URM walls during earthquakes has necessitated investigating an effective method for strengthening a newly built masonry building or retrofitting an old structure. Wire mesh, being cost-effective and easily available, satisfies the requirements to strengthen new and old URM buildings. The use of wire mesh to strengthen and retrofit the URM structure is simple to use, quick to construct, and inexpensive, especially in developing nations where heavy machinery and highly qualified labour are lacking. The current paper reviews the effectiveness of steel wire mesh as a reinforcing material for enhancing masonry strength. The finding gave encouraging results for the field application of wire mesh.

A Study on the Characteristics Analysis of Strands Melted by Over Current (과전류에 의해 용단된 소선의 특성해석에 관한 연구)

  • Choi, Chung-Seog;Kim, Hyang-Kon;Kim, Dong-Ook
    • Journal of the Korean Society of Safety
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    • v.19 no.1
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    • pp.60-65
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    • 2004
  • The PVC insulated flexible cords are used mainly as power supply cords of electric appliance. This electric wire is a stranded wire consisted of dozens of strands. In case stranded wires are disconnected by mechanical stress, it weakens electrically. Finally, the over current flows through stranded wires, and electrical fire occurs. In this study, we analyzed the melting properties of strands by over current, such as melting process, melting current and melting time. And we analyzed that quantity of heat for melting, a cross sectional structure, and surface structure by optical microscope and SEM. As analysis results, melting time decreased as melting current increased. And quantity of heat for melting was low, too. From the cross sectional structure of melted wire, when a melting current low and melting time long, it was found that the dendrite structure grew. However, the dendrite structure is hard to grow because growing time is not enough when a melting current high and melting time short.

Growth of Triangular Shaped InGaAs/GaAs Quantum Wire Structure with Various Thicknesses in One Chip (여러 가지 높이를 갖는 삼각형 구조 InGaAs/GaAs 양자세선 구조 성장)

  • Kim Seong-Il;Kim Young-Whan;Han Il-Ki
    • Korean Journal of Materials Research
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    • v.14 no.6
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    • pp.399-401
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    • 2004
  • InGaAs/GaAs quantum wire structures were grown by low pressure metalorganic chemical vapor deposition by using selective area epitaxy.$ In_{ 0.2}$$Ga_{0.8}$ As/GaAs quantum wire structures were grown on a $SiO_2$ masked GaAs substrate. Quantum wire structures with sharp tips and smooth side walls were grown. We have grown InGaAs/GaAs quantum wire structures using variously opened width of the $SiO _2$ mask. Even though the opening widths of $SiO_2$ masked GaAs substrate were different, similar shapes of triangular structures were grown. Using various kinds of differently opened $SiO_2$ masked area, it would be possible to grow quantum wire structures with various thicknesses. The quantum wire structures are formed near the pinnacle of the triangular structure. Therefore, the fabrication of the uniquely designed integrated optical devices which include light emitting sources of multiple wavelength is possible.

Performance Characteristics of a Regenerative Heat Exchanger Depending on Its Porous Structure (스털링 엔진용 재생 열교환기의 다공체 구조에 따른 성능 특성)

  • Shin, Myung-Chul;Ahn, Joon;Kang, Byung-Ha
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.24 no.5
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    • pp.415-421
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    • 2012
  • Stirling engine is an external combustion engine, whose efficiency approaches that of Carnot engine with the help of a regenerator. The regenerator is a heat exchanger composed of porous medium, whose performance is dependent on the pore structure. Three types of pore structures are considered in the present study. They are wire screen, random wire and composite structure, i.e. a combination of wire screens with different hydraulic diameters. The porosity more highly affects the performance of a regenerator compared to the hydraulic diameter. The random wire can yield high effectiveness even at a high porosity. The composite mesh gives better performance when the hydraulic diameter decreases in the direction from hot side to cold side.

FEM analysis of Pearlite Lamella Structure of High Carbon Steel on Drawing Process Conditions (신선가공조건에 따른 고탄소강 선재 Pearlite 층상구조의 유한요소해석)

  • Kim Hyun-soo;Bae Chul-min;Lee Choong-yeol;Kim Byung-min
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.2 s.233
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    • pp.325-332
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    • 2005
  • This paper presents a study on defects in pearlite lamella structure of high carbon steel by means of finite-element method(FEM) simulation. High carbon pearlite steel wire is characterized by its nano-sized microstructure feature of alternation ferrite and cementite. FEM simulation was performed based on a suitable FE model describing the boundary conditions and the exact material behavior. Due to the lamella structure in high carbon pearlite steel wire, material plastic behavior was taken into account on deformation of ferrite and cementite. The effects of many important parameters(reduction in area, semi-die angle, lamella spacing, cementite thickness) on wire drawing process can be predicted by DEFORM-2D. It is possible to obtain the important basic data which can be guaranteed in the ductility of high carbon steel wire by using FEM simulation.

Orientation Prediction of Lamella Structure of High Carbon steel in Wire Drawing (신선가공시 고탄소강 선재 층상구조의 정렬 예측)

  • Kim Hyun Soo;Bae Chul Min;Lee Chung Yeol;Kim Byung Min
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.10 s.175
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    • pp.49-55
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    • 2005
  • The objective of this study was presented with a prediction on the alignment of cementite in pearlite lamella structure of high carbon steel by means of finite-element method(FEM) simulation. Pearlite strcuture was characterized by its nano-sized microstructure feature of alternation ferrite and cementite. FEM simulations were performed based on a suitable FE model describing the boundary conditions and the material behavior. With the alignment of lamella structure in high carbon pearlite steel wire, material plastic behavior was taken into account on plastic deformation and alignment of cementite. The effects of many important parameters(reduction in area, semi-die angle, initial angle of cementite ) on wire drawing process were predicted by DEFORM-2D. As the results, the possibility of wire fracture could be considerably reduced and the productivity of final product could be more increased than before.

Newly Observed Phase Coherent Electron Transport Properties in the Mesoscopic Loop Structure of Aluminum Wire

  • Lee, Seong-Jae;Park, Kyoung-Wan;Shin, Min-Cheol;Lee, El-Hang;Kim, Ju-Jin;Lee, Hu-Jong
    • ETRI Journal
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    • v.16 no.2
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    • pp.1-13
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    • 1994
  • We have identified two new features related to the coherent transport in the mesoscopic loop structure of aluminum wire, including the autocorrelation of the conductance fluctuations beyond $B_c$ and fine structure in the low-field magnetoresistance curve in the superconducting transition regime, which, to the best of our knowledge, have not been reported in the literature. Since the electrons in Al have a phase coherence length larger than $1\;{\mu}m$ at or below T = 3K, which is comparable to the dimensions of the structure, the wave nature of the electronic transport has been clearly observed: the universal conductance fluctuations, the Aharonov-Bohm oscillations, and the Altshuler-Aronov-Spivak oscillations. Due to the transition of Al to a superconducting state at T = 1.3 K, the coherent phenomena of Cooper pairs, i.e., the Little-Parks oscillations, have also been observed.

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A COMPARATIVE STUDY ON PHYSICAL PROPERTIES OF ORTHODONTIC STAINLESS STEEL WIRES (교정용 스테인리스강선재의 물리적 성질에 관한 비교연구)

  • Kwon, Oh-Won;Sohn, Byung-Hwn
    • The korean journal of orthodontics
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    • v.15 no.2
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    • pp.163-174
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    • 1985
  • The requirements of orthodontic wire should include chemical stability, non-discoloration and non-corrosion in oral environment. Ability to be soldered, ease of fabrication and elasticity should be also considered. The purpose of this study was to compare and analyze the physical properties of Tru-chrome wire and manufactured E.S.S. (Experimental Stainless Steel) wire similar to Tru-chrome. The results were as follows: 1. Tru-chrome wire and E.S.S. wire were SUS 304 which was 18 Cr-8Ni austenite stainless steel. There was not significant difference in each composition between two wires. 2. There were not significant differences in ultimate tensile strength, yield strength, elongation and modulus of elasticity between Tru-chrome and E.S.S. wires. 3. There was not significant difference between flexuree modulus of elasticity of Tru-chrome and E.S.S. wires. 4. Micro-hardness value of E.S.S. wire was more than that of Tru-chrome wire and they were softened significantly by solution heat reatment. 5. Micro-structure of Tru-chrome and E.S.S. wires showed fibrous interlocking grains, and an austenite structure after solution heat treatment. 6. There was significant difference between corrosion rate of Tru-chrome and E.S.S. wires.

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