• Title/Summary/Keyword: Wire cutting

Search Result 126, Processing Time 0.027 seconds

Mechanical Characteristics when Wire Electrical Discharge Machining and Surface Grinding for Titanium Alloy (티타늄합금의 와이어 방전가공과 연삭가공시 기계적 특성)

  • 김종업;왕덕현;김원일;이윤경
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
    • /
    • 2001.10a
    • /
    • pp.172-178
    • /
    • 2001
  • Titanium alloys have lightness, high strength and good corrosion resistant characteristics, and broadly used in manufacturing parts for military and aerospace industries. And these alloys also are recognized for organism materials comparatively and used as fixing ones in the human body. Nevertheless thess alloys have excellent properties such as corrosion resistance, heat resistance, and good tensile strength, it is difficult to machine by traditional methods because of high hardness and chemically activated property. So higher tool wear is expected when cutting by tools. Therefore, it is required nontraditional machining process. And the mechanical characteristics such as surface structure and shape, hardness and bending strength are studied for wire electrical discharge machined and surface ground titanium alloys for various heat-treated conditions.

  • PDF

A Study on Shield Wire Stripping of Micro Coaxial Cable for Medical Device Using Nd:YAG Laser (Nd:YAG 레이저를 이용한 의료기기용 마이크로 동축케이블의 실드선 탈피에 관한 연구)

  • Lee, Jeong-Wan;Kim, Jung-Hoon
    • Journal of Industrial Technology
    • /
    • v.26 no.B
    • /
    • pp.35-41
    • /
    • 2006
  • Recently, as ultrasonic medical devices are gradually developed, many of those requires smaller and more precision coaxial cables in probe. So, the use of micro coaxial cable becomes an efficient solution for ultrasonic machine. However, there are many difficulties in stripping micro coaxial cable by traditional mechanical process. In this paper, we use the Nd-YAG laser for the efficient stripping of conduct wire of cable. We propose a new method to strip the shield wire of micro coaxial cable. Through some experiments, we found that there is a new possibility in the proposed method. Also, in order to enhance the performance, we propose a preprocess of the cable before stripping.

  • PDF

An Experimental Study of burrless shearing on the micro wire (마이크로 와이어의 전단 형상에 관한 실험적 연구)

  • Hong N. P.;Kim B. H.;Kim H. Y.;Kim W. K.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 2005.10a
    • /
    • pp.448-452
    • /
    • 2005
  • Punching/blanking/shearing is among the oldest and most frequently used sheet metal forming process. We have developed the shear device for burrless cutting using the micro wire. Since the burr minimization and fine shear plane, this paper is a study on the effect of the shear angle and clearance of the cutter-cutter. And, we confirm the tendency of the shear plane. It is impossible to completely remove the burr in the shearing process. In order to minimize the burr size and fine shear plane, we have accomplished the various experiment conditions such as the shear angle and clearance. Despite the quality of shear plane is not good enough yet, it is possible to make the burr minimization and fine shear plane by the optimization of process parameters.

  • PDF

Performance Evaluation of Hinge Driving Separation Nut-type Holding and Releasing Mechanism Triggered by Nichrome Burn Wire

  • LEE, Myeong-Jae;LEE, Yong-Keun;OH, Hyun-Ung
    • International Journal of Aeronautical and Space Sciences
    • /
    • v.16 no.4
    • /
    • pp.602-613
    • /
    • 2015
  • As one of the mission payloads to be verified through the cube satellite mission of Cube Laboratory for Space Technology Experimental Project (STEP Cube Lab), we developed a hinge driving separation nut-type holding and releasing mechanism. The mechanism offers advantages, such as a large holding capacity and negligible induced shock, although its activation principle is based on a nylon cable cutting mechanism triggered by a nichrome burn wire generally used for cube satellite applications for the purpose of holding and releasing onboard appendages owing to its simplicity and low cost. The basic characteristics of the mechanism have been measured through a release function test, static load test under qualification temperature limits, and shock measurement test. In addition, the structural safety and operational functionality of the mechanism module under launch and on-orbit environments have been successfully demonstrated through a vibration test and thermal vacuum test.

Selection of Machining Parameters of Electric Discharge Wire Cut Using 2-Step Neuro-estimation (2단계 신경망 추정에 의한 와이어 컷 방전 가공 조건 선정)

  • Lee, Keon-Beom;Ju, Sang-Yoon;Wang, Gi-Nam
    • IE interfaces
    • /
    • v.10 no.3
    • /
    • pp.125-132
    • /
    • 1997
  • We proposed a 2-step neural network approach for estimating machining parameters of electric discharge wire cut. The first step net, which is described as a backward neuro-estimation, is designed for estimating coarse cutting parameters while the second phase net, as a polishing forward neuro-estimation, is utilized for determining fine parameters. Sequential estimation procedure, based on backward and forward net, is performed using the net's approximation capability which is M to 1 and 1 to M mapping property. Experimental results an given to evaluate the accuracy of the proposed 2-step neuro-estimation.

  • PDF

Optimum selection of machining parameters of Wire Electrical Discharge Machining using Taguchi method (다구찌 실험계획법을 이용한 와이어 방전가공의 최적 가공조건 선정)

  • 임세환;김주현;이위로;박주승
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
    • /
    • 2002.10a
    • /
    • pp.123-128
    • /
    • 2002
  • The machining parameters for the wire electrical discharge machining(WEDM), including no load voltage, pulse-on time, pulse-off time, wire tension, water flow rata offset etc. should be chosen properly so that a better performance can be obtained An optimum selection of machining parameters relies heavily on the operators technologies and experience. This study presents a method by means of Taguchi method to select optimal machining parameter combination for an cutting speed or surface roughness. Experimental results demonstrate that the machining models are appropriate and the derived machining parameters satisfy the real requirements in notice.

  • PDF

Relationality of Metal Mould Manufacturing for the Automatic Production (자동생산을 위한 금형가공의 합리화)

  • 현동훈;이용성
    • Transactions of the Korean Society of Mechanical Engineers
    • /
    • v.17 no.9
    • /
    • pp.2286-2293
    • /
    • 1993
  • The study presents the development of a cost-effective CAD/CAM system for metal moulds by use of personal computer. In the personal CAD/CAM system named DKSYS, metal moulds are defined by the operations of basic elements such as prism, pyramid and sphere, plane, rotational body, and surface elements including curved surface. The internal expression of shape elements in the computer is based on the wire model, which is a set of cross-sectional curves of the shape elements. With the addition of OMS system to CAD/CAM system the optimum cutting condition can be selected automatically. After programming NC information with the form definition and the optimum cutting condition, the metallic mould can be formed by transferring cutting information to CNC machine through DNC system. Using a computer for the above process, it is possible to increase the productivity and reduce the cost.

Functional Verification of Pin-puller-type Holding and Release Mechanism Based on Nylon Wire Cutting Release Method for CubeSat Applications (나일론선 절단 방식에 기반한 Pin-puller형 큐브위성용 태양전지판 구속분리장치의 기능검증)

  • Go, Ji-Seong;Son, Min-Young;Oh, Hyun-Ung
    • Journal of Aerospace System Engineering
    • /
    • v.15 no.5
    • /
    • pp.81-88
    • /
    • 2021
  • In general, a non-explosive nylon wire cutting-based holding and release mechanism has been used to store and deploy deployable solar panels of CubeSat. However, with this method, accessing the solar panel's access port for charging the cube satellite's battery and electrical inspection and testing of the PCB and payloads while the solar panel is in storage is difficult. Additionally, the mechanism must have a reliable release function in an in-orbit environment, and reusability for stow and deploy of the solar panel, which is a hassle for the operator and difficult to maintain a consistent nylon wire fastening process. In this study, we proposed a pin-puller-based solar panel holding and release mechanism that can easily deploy a solar panel without cutting nylon wires by separating constraining pins. The proposed mechanism's release function and performance were verified through a solar panel deployment test and a maximum separation load measurement test. Through this, we also verified the design feasibility and effectiveness of the pin-puller-based separation device.

A Study on Slope Reinforcement Method for Control of Rockfall and Small Scale Failure (낙석 및 소규모 붕괴 방지를 위한 사면보강방안에 관한 연구)

  • Lee, Seung-Ho;Hwang, Young-Cheol;Noh, Heung-Jae;Sim, Seok-Rae
    • Proceedings of the Korean Geotechical Society Conference
    • /
    • 2005.03a
    • /
    • pp.796-805
    • /
    • 2005
  • Most rockfall prevention net among the rockfall prevention equipment that is constructed in around the road is actuality lack of function by quantitative research insufficiency etc.. Most of rockfall prevention net are composed to setting needle, perpendicular and horizontal wire rope and wire net. Also, function of rockfall prevention net depend on setting needle and the wire net and perpendicular and horizontal wire rope are fixed by setting needle. when unreasonable load is offered setting needle, rockfall prevention net can lose the function and happen continuous falling off of rockfall prevention net. Because rockfall prevention net have a such structural defect, improvement had been required in reply. So in this paper, spot application of Rock Bolt & Net Connection method and falling rock support ability are estimated by numerical analysis. As a result, when Rock Bolt & Net Connection Method is applied to cutting slope, decreases of stress and displacement is examined than current rockfall prevention net.

  • PDF

The effect of Surface Roughness on Wire-cut Electric Discharge Machining of Discharge Energy in Aluminium Alloy 2024 (알루미늄 합금 2024의 와이어 컷 방전가공에서 방전 에너지가 표면 거칠기에 미치는 영향)

  • Ryu, Cheong-Won;Choi, Seong-Dae;Lee, Soon-Kwan
    • Journal of the Korean Society of Manufacturing Technology Engineers
    • /
    • v.20 no.6
    • /
    • pp.714-719
    • /
    • 2011
  • The surface roughness depending on the machining method is very important because is produce a finished product through riveting, sealing, bonding, and special paint in order to curb the turbulence and air resistance which occur between the sheets. Aluminum alloy 2024 which is widely used for interior and exterior material of aircraft are tested. Jin-young JW-60C wire cutting machine was used in this experiment. In this paper, the experimental investigation has been performed to find out the influence of the surface roughness and surface shape characteristics on the wire-cut EDM of discharge energy in aluminium alloy 2024. The selected experimental parameters are peak current, no-load voltage, off time and feed rate. The experimental results give the guideline for selecting reasonable machining parameters. The high discharge energy on the idle time, almost no change in surface roughness can be seen.