• Title/Summary/Keyword: Wire cutting

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A Study on the Hand drum form of Wire-Cut Electric Discharge Machining (와이어 방전가공에 의한 북현상에 관한 연구)

  • 김원일;이재명;강종표
    • Journal of the Korean Society of Safety
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    • v.12 no.4
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    • pp.9-14
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    • 1997
  • From the experimental study of wire-cut Electric Discharge Machining for alloyed steel and tungsten carbide, the characteristics such as hand drum form has been observed and evaluated for various conditions. Hand drum form can be improved when gap voltage and spark cycle become smaller, their thickness become thinner, wire tension become larger and number of cutting is done so many times. When wire-cut 60mm thickness tungsten carbide in normal condition, Hand drum form becomes larger due to the low conductivity inducing cobalt composite rising by electrolysis.

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Machining Characteristics of SKS3 in Wire Cut Electrical Discharge Machining (합금공구강 SKS3의 와이어컷 방전가공 특성)

  • Ko, Beong-Du;Sin, Myong-Cheol
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.5
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    • pp.101-106
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    • 2008
  • In the wire cut electrical discharge machining, the optimal machining parameters setting satisfying the requirements of both high efficiency and good quality is very difficult because its process involves a series of complex physical phenomena and the machining parameters are numerous over diverse range. In this paper, the experimental investigation has been performed to find out the influence of the machining parameters on the machining performance such as cutting speed and surface roughness. The selected experimental parameters are no load voltage, discharge peak current and pulse-off time. The experimental results give the guideline for selecting suitable machining parameters.

A Case Study on Stability Evaluation of Road Slope based on Geological Condition (지질조건에 따른 도로사면 안정검토에 대한 사례연구)

  • Park, Chal-Sook;Kim, Jae-Hong
    • The Journal of Engineering Geology
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    • v.17 no.4
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    • pp.577-587
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    • 2007
  • The length of study area was about 450m, and it was shown the geological condition of distinguished change of rock by cutting slope. In order to establish a slope stability, we carried out an engineering geological investigations about rock constituent, rock structure and a direction of discontinuous plane. The study area was divided into six section considered by direction of cutting slope, height of slope and geological condition. Analysis of cutting slope stability was carried out with stereo-graphic projection method by DIPS program which was feasible of stability analysis with geometrical correlation for a direction of discontinuous plane and direction of cutting slope. From analysis of cutting slope stability considered by construction, stability and economical efficiency, the slope stability countermeasures such as a high tensile wire net, slope protection method and enhanced retaining wall were established and operated which minimized effect caused by lower end of road on a relaxation of huge rock.

Development of Device for the Separation between Touch Panel and LCD Module (터치패널과 LCD 모듈 접착면 분리용 장비 개발)

  • Wang, Wenping;Park, Kyoungseok;Shin, Dongwon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.2
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    • pp.31-37
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    • 2015
  • Recently, mobile phones have become necessary tools for everyday life. In this study, a device that can serve as a separation between a touch panel and an LCD module in a mobile phone was devised for mass repair processes at a smaill business. We used a wire cutting method to separate the bonding plate area between the modules. The device is composed of DC motors and stepping motors that can deliver a precise cutting motion. The motor control system is connected by individual control modules to a CAN network. The developed device showed excellent performance at high temperature conditions.

Development of Flight Model of Segmented Nut Type Holding and Release Mechanism Using Burn Wire Cutting Method for On-orbit Verification (열선절단형 분리너트식 구속분리장치의 궤도검증을 위한 비행모델 개발)

  • Lee, Myeong-Jae;Lee, Yong-Keun;Kang, Suk-Joo;Oh, Hyun-Ung
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2014.10a
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    • pp.911-915
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    • 2014
  • Pyrotechnic devices are widely used for space appendages. However, a cube satellite requirements do not permit the use of explosive pyrotechnic device. A nichrome burn wire release has typically been used for holding and release of deployable appendages of the cube satellite due to its simplicity and low cost. However, relatively low mechanical constraint force and system complexity for application of multi-deployable systems are disadvantages of the conventional mechanism. To overcome these drawbacks, we have developed a segmented nut type holding and release mechanism based on the nichrome burn wire release. The great advantages of the mechanism are much lower shock level and larger constraint force than the conventional mechanism using pyro. Flight model for on-orbit verification was developed and verified through release function test, vibration test and thermal vacuum test.

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Functional Verification of Nylon Wire Cutting-Type Holding & Release Mechanism for 6U CubeSat's Solar Panel (나일론선 절단방식 6U 큐브위성용 태양전지판 구속분리장치의 기능검증)

  • Park, Yeon-Hyeok;Go, Ji-Seong;Chae, Bong-Geon;Lee, Seong-Ho;Oh, Hyun-Ung
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.46 no.10
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    • pp.867-875
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    • 2018
  • Conventional nylon wire cutting-type holding and release mechanisms (HRMs) are limited to securely hold the solar panel under launch environment as the size of the panel increases because the nylon wire is tightened directly on the surface of the solar panel. In this study, we proposed a nylon wire cutting-type HRM for 6U CubeSat's solar panel applying elliptic-shaped bracket with a Ball & Socket interface. The proposed HRM has the advantage of higher holding capability along in-plane and out-of plane directions of solar panel and simplicity in tightening process of nylon wire. The design drivers of structural design of CubeSat's solar panel with the proposed HRM were defined by structural analysis under launch loads. In addition, The design effectiveness of the proposed HRM was verified through the functional tests according to the thickness of nylon wire and the number of wire winding under various temperature conditions.

Structural Design of Cube Satellite by Using Heating Wire Cutting Type Separation Mechanism (열선절단방식 구속분리장치를 적용한 큐브위성의 구조설계)

  • Oh, Hyun-Ung;Kwon, Sung-Cheol
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.41 no.9
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    • pp.720-725
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    • 2013
  • Nylon wire cutting method by nichrome wire is generally applicable for cube satellite applications due to its advantages of simplicity. However, the system complexity is not avoidable to apply it on the cube satellite with multi-deployable structures. A lower constraint force of the mechanism is also one of the disadvantages of the mechanism. In this study, we proposed a preliminary structure design of cube satellite with the separation mechanism which is applicable for holding and release of the multi-deployable structures. The effectiveness of the mechanism design was verified through function test of EM mechanism. The structure analysis results showed that the structure design proposed in this study is feasible.

Development of Steel Wire-Integrated Deck Plate Applicable to Slab with 180mm Thickness (두께 180mm 슬래브에 적용 가능한 철선일체형 데크 플레이트 개발)

  • Lee, Yong Jae;Yoon, Sang Chun
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.16 no.1
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    • pp.89-98
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    • 2012
  • A steel wire-integrated deck plate that welds integrated triangle truss steel wires on a galvanized steel sheet is developed to reduce construction costs of slabs or formworks such as shores and supports, and it is already widely applied in many construction fields. In this research, experimental tests for 14 full scale specimens, which are in the same field conditions, are conducted on several parameters such as the diameter of top, bottom and lattice steel wire, cutting methods of ends. According to the result, changes in final destruction types of the test bodies and cutting methods of ends didn't affect structural performance of test specimens, and for a 4.0m-span test specimen, there was no big problems in using bottom bar D7 or D8.

An Experimental Study for the Evaluation of the Structural Behavior Eco Deck Plate (Eco Deck Plate의 구조적 거동 평가를 위한 실험적 연구)

  • Lee, Jin-Eung;Lee, Yong-Jae;Lee, Soo-Kueon;Jung, Byung-Joo
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.17 no.5
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    • pp.40-48
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    • 2013
  • Eco deck plate system is a construction method that deconstruction of galvanized steel sheets is possible by integrating steel-wire-integrated girders and the galvanized steel sheets with bolts. Therefore, compared with previous steel-wire-integrated deck plates which were joined by welding, the system is acknowledged as the construction method possible management and repair. This study conducted an experimental research by manufacturing total 24 full size specimens in a same condition for 12-shape specimens by two parts to evaluate structural behaviors of the eco deck plates. In the results after the test, permissible deflection for the construction load action was shown to be values under design values and satisfactory. The processing of lattice steel wires was presented to be structurally advantageous in being manufactured by cutting downward. Also, in case of a specimen that D13 as a steel wire was used, destruction occurred at the welding part of the bottom steel wire and the lattice steel wire, so improvement measures for the welding in factory manufacture are necessary.