• Journal of the Korean Society for Precision Engineering
• /
• v.20 no.3
• /
• pp.133-139
• /
• 2003

Direct motor-driven winding has been increasingly applied in winding machinery. However, it is necessary to analyze the kinematics of winding prior to developing the winding control algorithm, because direct motor-driven winding machine should be operated in accordance with the pre-determined kinematic information for the winding control. This paper presents the kinematics of the degressive winding method and its kinematic winding control algorithm in order to wind the required volume of a pirn package in a desired shape. The proposed algorithm can give the appropriate yarn speed, traverse speed, and the spin speed of the spindle at every traverse stroke, which are utilized for controlling the spindle motor and traverse motor of the winding machine. Computer winding simulations showed that the proposed algorithm is successful in the degressive pirn winding.

• Progress in Superconductivity and Cryogenics
• /
• v.19 no.2
• /
• pp.44-47
• /
• 2017

In this paper, the current limiting characteristics of the transformer type superconducting fault current limiter (SFCL) with the two coupled secondary windings due to its winding direction were analyzed. To analyze the dependence of transient fault current limiting characteristics on the winding direction of the additional secondary winding, the fault current limiting tests of the SFCL with an additional secondary winding, wound as subtractive polarity winding and additive polarity winding, were carried out. The time interval of quench occurrence between two superconducting elements comprising the transformer type SFCL with the additional secondary winding was confirmed to be affected by the winding direction of the additional secondary winding. In case of the subtractive polarity winding of the additional secondary winding, the time interval of the quench occurrence in two superconducting elements was shorter than the case of the additive polarity winding.

• Advanced Composite Materials
• /
• v.17 no.1
• /
• pp.1-23
• /
• 2008

Robotized filament winding technology involves a robot that winds a roving impregnated by resin on a die along the directions of stresses to which the work-piece is submitted in applications. The robot moves a deposition head along a winding trajectory in order to deposit roving. The trajectory planning is a very critical aspect of robotized filament winding technology, since it is responsible for both the tension constancy and the winding time. The present work shows two original rules to plan the winding trajectory of structural parts, whose shape is obtained by sweeping a full section around a 3D curve that must be closed and not crossing in order to assure a continuous winding. The first rule plans the winding trajectory by approximating the part 3D shape with straight lines; it is called the discretized rule. The second rule defines the winding trajectory simply by offsetting a 3D curve that reproduces the part 3D shape, of a defined distance; it is called the offset rule. The two rules have been compared in terms of roving tension and winding time. The present work shows how the offset rule enables achievement of both the required aims: to manufacture parts of high structural performances by keeping the tension on the roving near to the nominal value and to markedly decrease the winding time. This is the first step towards the optimization of the robotized filament winding technology.

• The Transactions of The Korean Institute of Electrical Engineers
• /
• v.56 no.4
• /
• pp.693-698
• /
• 2007

In general the distributed winding method is applied for induction motor in order to have the sinusoidal flux distribution. Recently the concentrated winding method is the interested technique so as to lower the material cost portion of copper coil. In the concentrated winding induction motor the harmonic flux and the torque deterioration by it would be occurred. To restrain ill effect of harmonic flux distribution by concentrated winding, the skew of rotor conduction bar is very important design variable. This study is focused on the optimal design of rotor bar's skew and winding turns for concentrated winding induction motor. In this study, the control method of harmonic parasitic torque in concentrated winding induction motor is proposed and validated its practicality through the experiment. As a result of this study, large skew angle which was not conventional in distributed winding was favorable in the concentrated winding induction motor. The concentrated winding induction motor which is designed per the proposed method of this study can be manufactured more cost effectively than conventional distributed winding.

• Korean Journal of Computational Design and Engineering
• /
• v.19 no.1
• /
• pp.19-28
• /
• 2014

The filament winding method is widely used to manufacture products of fiber reinforced plastics (FRP), such as high pressure vessels, launch tubes and pipes. For reducing winding time, the method of winding by filament band which consists of several filament fibers is used. NC winding machine is used for precise winding and NC path is needed. Before filament winding, users should verify that winding path which presented by a line is appropriate by filament winding simulation. Also, the used length of each filament is different. So, if the peak filament exhausted, it causes to stop manufacturing. In this research, we developed software which visualizes 3D graphic of filament band winding path and simulates winding process on real time. And we proposed algorithm about calculation of each filament usage. We use geodesic equation for generating filament band surface and calculating the usage length of each filament.

• Journal of Hydrogen and New Energy
• /
• v.31 no.2
• /
• pp.194-201
• /
• 2020

Recently, Type 2 high-pressure hydrogen storage tank is studied due to fast defect detection, easy manufacturing, and cost efficiency. Moreover, the dry winding a high-strength metal wire will make increased economic efficiency compare with the wet winding method and the carbon/glass fiber winding method. In this study, a theoretical study on the dry winding of a Type 2 high pressure hydrogen tank using a metal wire was done, and the equations of the total stress on the aligned and the staggered winding for the hoop winding were derived, and the following results were obtained by using these equations. As the diameter of the metal wire, the number of winding layers, and the outer diameter of the liner increase, the maximum stress decreases, but the difference between the maximum stress occurring in the aligned winding and the staggered winding increases. As the pressure increases, the thickness of the winding layer increases, but as the strength of the metal wire increases, the thickness of the winding layer decreases. In addition, regardless of the strength of the metal wire, the thickness of the winding layer of the staggered winding was about 13.4% thinner than that of the aligned winding.

• Journal of IKEEE
• /
• v.26 no.3
• /
• pp.445-455
• /
• 2022

This paper presents the optimal design of flyback transformer with the flat copper winding method of injection type suitable for the small-size and winding method of automatic type used in 90W DC to DC converter for LED-TV. This paper also proposes the flyback transformer with the flat copper winding method of injection type capable of the winding method of automatic type and the reduction of transformer size and enhanced uniformity in electrical characteristics compared to the conventional mass-production flyback transformer with the winding method of manual type. In particular, the flat copper winding transformer of injection type proposed in this paper is constructed in a vertical winding method of its transformer to realize the winding method of automatic type. The primary and secondary windings of flyback transformer with the flat copper winding method of injection type used the conventional winding, triple insulated winding and the flat copper winding method of injection type, respectively. The optimal design of flyback transformer with the flat copper winding transformer of injection type proposed in this paper suitable for small-size and winding method of automatic type was carried out based on the simulation results using Maxwell 2D and 3D tool.

• The Transactions of The Korean Institute of Electrical Engineers
• /
• v.60 no.4
• /
• pp.776-780
• /
• 2011

This paper is concerned with winding design in capacitor-run single phase motor. Winding design in single phase induction motor is more complicated than that in three phase induction motor, because of using concentric winding in the single phase. Various winding designs are possible, and accordingly layout of the slot is calculated by formula. And then accurate design of winding is available. Using the design process in this paper, we can get the base model with slot layout and turns of windings of 1.12 kW single phase induction motor, and it is verified by finite element analysis. In this paper, winding design and winding layout of single-phase induction motor using concentric winding are suggested.

• Journal of the Korean Society for Precision Engineering
• /
• v.21 no.7
• /
• pp.124-129
• /
• 2004

Recently, the demand for the optical cable is rapidly growing because the number of internee user increases and high speed internet data transmission is required. But the present optical cable winding systems has some serious problems such as pile-up and collapse of cable usually near the flange of the bobbin in the process of the cable winding. To reduce the pile-up collapse in a cable winding systems, a new guiding system is developed for a high-speed self-align cable winding. First of all, the winding mechanism was analyzed and synchronization logics for the motions of winding, traversing, and the guiding were created. A prototype cable winding systems was manufactured to validate the new guiding system and the suggested logic. Experiment results showed that the winding system with the developed guiding system outperformed the system without the guiding system in reducing pile-up and collapse in the high-speed winding.

• Journal of Advanced Marine Engineering and Technology
• /
• v.39 no.4
• /
• pp.478-482
• /
• 2015

This paper describes the torque calculation of Flux Switching Motor using Winding Function Theory. First of all, the optimized new Flux Switching Motor was proposed to minimize the torque ripple. The simulation results by the Winding Function Theory were compared with those from Finite Element Analysis. The revised Flux Switching Motor and experimental setup were manufactured. The simulation result by the Winding Function Theory was compared with that of the experiment. The comparison validated the analysis method of the Flux Switching Motor by Winding Function Theory.