• Title/Summary/Keyword: Welding moment

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The Prevention of The Longitudinal Deformation due to Fillet Welding by using Induction Heating (고주파가열에 의한 Built-up재의 용접종굽힘 변형방지)

  • Park Jeong-Ung;Chang Kyong-Ho;Lee Hae-Woo;An Gyu-Baek
    • Journal of Welding and Joining
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    • v.23 no.3
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    • pp.47-53
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    • 2005
  • Longitudinal deformation is produced by fillet welding during the fabrication of built-up beams and decreases productivity and quality because it needs an extra correcting process. The deformation is caused by welding moment, which is the value multiplied the welding shrinking farce by the distance from the neutral axis. This welding moment can be offset by generating a moment in the same magnitude and in an opposite direction by induction heating. The location and quantity of the induction heating are decided via experiments and simple equations. This study, first, clarifies the creation mechanism of the longitudinal deformation with FEM analysis. Then, we presents the preventive method of this deformation by induction heating basing on the mechanism and verifies its validity through analysis and experiments.

Welding and Moment Resisting Performance of R/C Column-Steel Girder Connection (철근콘크리트 기둥-철골 보 접합부의 용접성능 및 휨 저항성능)

  • 전재범;최광호;이세웅;김상식
    • Proceedings of the Korea Concrete Institute Conference
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    • 1999.04a
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    • pp.553-558
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    • 1999
  • As a process of development of composite beam-column connection system, structural tests have been conducted to verify moment resisting performance of the system. The tests have been proceeded by two steps, the first being welding performance test of the steel connection rod and stiffners, and the second overall moment resisting capacity of the fuly assembled system. Ten welding test specimens and four prototype specimens have been used in the test. Good structural performance of welding test specimens has been observed without any single welding failure, and sufficient moment resisting capacity has been proved from the overall performance test, with the moment magnitude in excess of the calculated plastic moment.

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The Effects of Welding Clearance and bending moment on Spot Weldability (점용접 간극과 굽힘 모멘트가 용접성에 미치는 영향)

  • Lim, Jae-Kyoo;Song, Jun-Hee;Kuk, Jung-Ha;Yang, Seung-Hyon
    • Proceedings of the KSME Conference
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    • 2001.11a
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    • pp.55-60
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    • 2001
  • The automobile is made up of thousands of parts. Some parts are formed by pressing and combined by spot welding. To find weldability conditions of spot welding, clearance between two welding plates was made and after spot welding, weldability is evaluated by means of tensile shear load, nugget size and shape. Specimen used in this study was a steel plate of 1.2mm thickness and electrode was Cu-Cr alloy of 6mm diameter. When spot welding started, the clearance of two specimens was changed 0mm, 3mm and 5mm and distance from vise to measure influence of bending moment 25mm, 45mm, 65mm step by step. The fractured surface of specimen after this test was observed by Optical Microscope to measure microstructure and nugget shape. When clearance of two specimen was 3mm and 5mm, strength and nugget size was decreased and nugget shape was not clear. The much bending moment and crosshead speed are the much tensile shear load is.

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The Prevention of the Longitudinal Deformation on the Built­Up Beam by using Induction Heating

  • Park, J.U.;Lee, C.H.;Chang, K.H.
    • International Journal of Korean Welding Society
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    • v.3 no.2
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    • pp.7-14
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    • 2003
  • During the manufacture of a ship, longitudinal deformation is produced by fillet welding on the Built­Up beam used to improve the longitudinal strength of a ship. This deformation needs a correcting process separate from a manufacture process and decreases productivity and quality. This deformation is caused by welding moment, which is the value multiplied the shrinking force due to welding by the distance from the neutral axis on a cross section of Built­Up beam. This deformation can be offset by generating a moment which is the same magnitude with and is located in an opposite direction to the welding moment on web plate by induction heating. Accordingly, this study clarifies the creation mechanism of the longitudinal deformation on Built­Up beam with FEM analysis and presents the preventative method of this deformation by induction heating basing the mechanism and verifies its validity through analysis and experiments. The induction heating used here is performed by deciding its location and quantity with experiments and simple equations and by applying them to a real structure.

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THE PREVENTION OF THE LONGITUDINAL DEFORMATION DUE TO FILLET WELDING BY USING INDUCTION HEATING

  • Park, Jeong-Ung;Lee, Chin-Hyung;Chang, Kyong-Ho
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.816-825
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    • 2002
  • During the manufacture of a ship, longitudinal deformation is produced by fillet welding on the BuiltUp beam used to improve the longitudinal strength of a ship. This deformation needs a correcting process separate from a manufacture process and decreases productivity and quality. This deformation is caused by welding moment, which is the value multiplied the shrinking force due to welding by the distance from the neutral axis on a cross section of Built-Up beam. This deformation can be offset by generating a moment which is the same magnitude with and is located in an opposite direction to the welding moment on web plate by induction heating. Accordingly, this study clarifies the creation mechanism of the longitudinal deformation on Built-Up beam with FEM analysis and presents the preventative method of this deformation by induction heating basing the mechanism and verifies its validity through analysis and experiments. The induction heating used here is performed by deciding its location and quantity with experiments and simple equations and by applying them to areal structure.

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Driveability Analysis of Non Welding Composite Pile (무용접 복합말뚝의 항타관입성 분석에 관한 연구)

  • Shin, Yun-Sup;Kim, Nam-Ho;Boo, Kyo-Tag;Lee, Jong-Soo
    • Proceedings of the Korean Geotechical Society Conference
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    • 2008.10a
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    • pp.729-737
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    • 2008
  • As increasing demand on marine structures and skyscrapers, a deep shaft pile foundation is more to be used for the place having weak ground strength. Because heavy horizontal force is generally applied on upper part of pile foundation used in civil or architectural construction, steel pile is largely used with its high resistance to shear force and bending moment, and its capability to carry heavy loads. The steel pile has advantage in good constructibility, high applicability on site and easy handing, but has disadvantage in cost, more expensive than other material pile. This study is about the Composite pile that makes economical construction possible by reducing material cost of pile; using steel and PHC pile simultaneously while preserving the advantage of steel pile that large resistance to horizontal force and bending moment. A Non Welding connection method is applied to this composite pile and this method could reduce the cost and period of construction and could increase the quality of construction by solving the problem of current welding method and by improving the workability of pile connection. In this study, characteristics of driveability of non welding composite pile is analyzed prior to main project while the purpose of main project is proving the applicability of Non Welding Composite Pile by conducting various kind of loading test to analyze the characteristics behaviour of Non Welding Composit Pile and by verifying stability of non welding connection pile.

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Cyclic Seismic Testing of Full-Scale RBS (Reduced Beam Section) Steel Moment Connections (RBS 철골모멘트접합부의 내진거동평가를 위한 반복재하 실물대 실험)

  • 이철호;전상우;김진호
    • Proceedings of the Earthquake Engineering Society of Korea Conference
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    • 2002.03a
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    • pp.306-316
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    • 2002
  • This paper summarizes the results of full-scale cyclic seismic testing on four RBS (reduced beam section) steel moment connections. Key test variables were web bolting vs. welding and strong vs. medium PZ (panel zone) strength. The specimen with medium PZ strength was specially designed to mobilize energy dissipation from both the PZ and RBS region in a balanced way; the aim was to reduce the requirement of expensive doubler plates. Both strong and medium PZ specimens with web-welding were able to provide sufficient connection rotation capacity required of special moment frames, whereas specimens with web-bolting showed inferior performance due to the premature brittle fracture of the beam flange across the weld access hole. In contrast to the case of web-welded specimens, the web-bolted specimens could not transfer the actual plastic moment of the original (or unreduced) beam section to the column. If a quality welding for the beam-to-column joint is made as in this study, the fracture-prone area tends to move into the beam flange base metal within the weld access hole. Analytical study was also conducted to understand the observed base metal fracture from the engineering mechanics point of view.

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A Study on the Improvement and Test on Welding Performance of R/C Column-Steel Girder Connection (철근콘크리트 기둥과 철골 보의 접합부 형식 발전 및 용접성능에 관한 시험적 연구)

  • 최광호;이세웅;김재순;김상식
    • Proceedings of the Korea Concrete Institute Conference
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    • 1997.10a
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    • pp.569-574
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    • 1997
  • This research has improved composite joint system of R/C column and steel beam developed at previous study. In this system, the shear force occurred at beam is transmitted by bearing resistance of stiffness and moment is resisted by tension capacity of coupling members. As the preliminary step of stress transfer tests of this system, welding performance test of coupling member such as round bar or square bar which has a role of moment transfer has been carried out. From the test, this element has a good welding performance and enough resistance capacity compared to design force.

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Development of a Program for Prediction and Visualization of Welding Deformations (용접변형 예측 및 가시화 프로그램 개발)

  • 서승일;노재규;이정수
    • Journal of Welding and Joining
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    • v.20 no.5
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    • pp.113-119
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    • 2002
  • To prevent problems caused by welding deformation, preparation in the design stage is necessary. Countermeasures in the design stage is also the most cost-effective method. In this study, to give designers information on the welding deformation, a system to visualize the welding deformation is developed. The model to visualize the deformation is the stiffened plate common in steel structures. To increase computational efficiency, theoretical solutions to calculate the deformation of plate and stiffener are used instead of numerical analysis. Also, to secure accuracy, experiments to estimate bending moment causing welding deformations are performed. A computer program written with Visual C++ is developed for interactive data input, calculation of welding deformation and display of deformed shape. Designers can change the design in the early stage after checking the deformed shape by this system.