• 한국산업정보학회논문지
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• 제29권1호
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• pp.107-116
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• 2024

Copper Filter Dryer(CFD)는 냉동 및 냉방 시스템에서 냉매의 순환 시 불순물을 제거하여 깨끗한 냉매를 유지하는 역할을 하며, CFD의 결함은 냉동 및 냉방 시스템의 누수, 수명 저하 등 제품의 결함으로 이어질 수 있어 품질보증이 필수적이다. 기존에는 품질 검사 단계에서 작업자가 검사하고 결함을 판단하는 방법이 주로 사용되었으나, 이러한 방법은 주관적으로 판단하기 때문에 정확하지 못하다. 본 논문에서는 CFD 축관 및 용접 공정 과정에서 발생하는 결함을 검출하고 기존의 품질 검사를 대체하기 위해 YOLOv7 객체 감지 알고리즘을 사용하여 결함을 검출했고, F1-Score 0.954, 0.895의 검출 성능을 확인하였다. 또한, 결함 이미지의 Timestamp에 해당하는 센서 데이터 분석을 통해 용접 과정 중 발생하는 결함의 원인을 분석하였다. 본 논문은 CFD 공정 중 발생하는 결함을 검출하고 원인을 분석함으로써 제조 품질보증과 개선 방안을 제시한다.

• 한국지능시스템학회논문지
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• 제22권4호
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• pp.481-486
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• 2012

본 논문은 석유화학 플랜트 등의 결함을 자기자왜센서기술을 활용하여 주기적으로 검사하는 오프라인 모니터링이 가능한 'Health Monitoring System'의 개발과 그 활용성에 대해 확인하였다. 기존의 유도파 검사 방식은 용접부위 검사에는 적용할 수 없고, 일반적인 부위에서도 노이즈 및 반사파 등으로 검사의 정밀도에 한계를 갖고 있다. 본 기술은 주기적인 모니터링을 통해 결함의 진전에 따른 변위정보를 활용할 수 있음으로서, 더 정밀한 검사가 가능하기 때문에 석유화학 플랜트에서 매우 유용하게 활용될 수 있을 것으로 사료된다.

• 비파괴검사학회지
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• 제15권4호
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• pp.511-519
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• 1996

Cr-Mo강인 SNCM220, SCM435, SACM645 및 SCM415 강봉을 사용하여 ${\phi}31.2$ 봉 대 봉 동종재 마찰용접의 최적 조건을 실험적으로 구하였으며, 이를 위하여 이음부의 인장강도와 마찰용접 변수와의 정량적 상관식을 실험적으로 도출하였다. 한편 마찰용접시 음향방출시험을 병행하여, AE 누적총량과 마찰용접변수, 마찰용접부의 인장강도와 AE 누적총량과의 정량적 상관성을 도출하였다. 그리고, 마찰용접부의 인장파단면을 검토함으로써 용접품질을 확인하였다.

• Journal of Mechanical Science and Technology
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• 제16권12호
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• pp.1627-1632
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• 2002

In this paper, a simplified ultrasonic CT system, which uses the information in three directions, that is, 90°, ＋45° and －45°about the inspection plane, is applied to the high strength steel, and the frequency analysis method for enhancing the C scan or CT image is developed. This frequency analysis method is based on the frequency response property of the material. By comparing the magnitudes in the frequency domain, the special frequency which shows a significant difference between the welded joint and base material was found and used to obtain a C scan or CT image. Experimental results for several kinds of specimens, having a welded joint by electron beam welding, a weld joint by arc welding, on a fatigue crack, showed that the obtained C scan or CT image has better resolution than the results of previous experiments using the maximum value of the received waveform.

• Journal of Welding and Joining
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• 제18권3호
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• pp.68-75
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• 2000

The incomplete penetration(IP) discontinuity in butt joint weld, which is detected during safety analysis of the steel bridge by nondestructive evaluation(NDE) method, is classified as unacceptable defect according to the NDE codes and standards. In fact, there are a little allowance in butt joint weld in the view point of design criterion, and also detected IP discontinuity should be classified and evaluated for the fatigue strength and residual life estimation. In this study, we performed fatigue test to evaluate the fatigue strength of high strength steel(SWS490A) containing IP discontinuities in various size, the results compared and classified according to the bridge construction standard specification which published by korea administration of construction and traffic. Experimental results could be used to evaluate and estimate the IP discontinuities considering different stress range in butt joint bridge weld during periodic safety inspection.

• Journal of Welding and Joining
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• 제19권5호
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• pp.492-498
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• 2001

In the previous study, temperature monitoring of case about shrinkage fit process was performed and heat transfer model was developed in detail by feedback and tuning among monitoring result, process investigation, and analysis result. The gap element in contact between case and core was effectively used in analysis model. In present study, following things are performed to solve deformation of case due to shrinkage fit process on the basis of previous result. Above all, mechanical material properties of case are measured by case specimen for deformation analysis considering weldment of case. Deformation of case before and after shrinkage fit process is measured, too. Three dimensional deformation model is developed by the comparison and inspection between these experimental data and analysis results. Deformation analysis is simulated with the result of heat transfer analysis, in other words, non-coupled analysis is used. Finally the countermeasure for deformation is brought up through those.

• 대한용접접합학회:학술대회논문집
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• 대한용접접합학회 2006년도 춘계 학술대회 개요집
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• pp.148-150
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• 2006

In this paper, the applicability of an UET(ultrasound excited thermography) for a defect detection of the welded receptacle is described. An UET(ultrasound excited thermography) is a defect-selective and fast imaging tool for damage detection. A high power ultrasound-excited vibration energy with pulse durations of 280ms is injected into the outer surface of the welded receptacle made of Al material. An ultrasound vibration energy sent into the welded receptacle propagate inside the sample until they are converted into the heat in the vicinity of the defect. The injection of the ultrasound excited vibration energy results in heat generation so that the defect is turned into a local thermal wave transmitter. Its local heat emission is monitored by the thermal infrared camera. And they are processed by the image recording system. Measurement was performed on aluminum receptacle welded by using Nd:YAG laser. The observed thermal image revealed two area of defects along the welded seam.

• 대한용접접합학회:학술대회논문집
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• 대한용접접합학회 2009년 추계학술발표대회
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• pp.79-79
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• 2009

Ultrasonic fine welding, cutting, cleaning, inspection and measurement is widely used in various fields over 20kHz. However, for High Frequency of 60kHz or more study areas is still insufficient, and the result is lacking. Therefore, this study used ultrasonic horn to the Bonding of Dissimilar Materials for effective design. Finite element analysis (FEA) is using the equations of motion to establish the model. The optimal design for the basic interpretation of vibration characteristics of the ultrasonic measures horn will examine the design.

• Journal of Welding and Joining
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• 제17권6호
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• pp.100-107
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• 1999

In this paper, we deal with the speckle noise reduction and parameter estimation of ultrasonic NDT(non-destructive test) signals obtained during weld inspection of piping. The overall approach consists of three major steps, namely, speckle noise analysis, proposition of wavelet domain AR(autoregressive) model and flaw detection by proposed model parameter. The data are first processed whereby signals obtained using vertical and angle beam transducer. Correlation properties of speckle noise are then analyzed using multiresolution analysis in wavelet domain. The parameter estimation curve obtained using the proposed model is classified a flaw in weld region where is contaminated by severe speckle noise and also clear flaw signal is obtained through CA-CFAR threshold estimator that is a nonlinear post-processing method for removing the noise from reconstructed ultrasonic signal.

• 대한용접접합학회:학술대회논문집
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• 대한용접접합학회 1996년도 특별강연 및 추계학술발표 개요집
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• pp.142-144
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• 1996

This paper discusses the application of infra-red thermography in monitoring the robotic arc welding process, and it's potential for weld bead dimension and seam tracking control. Thermal images illustrating weld pool formation dynamics and heat distribution phenomena are digitized and their characteristics are measured. At each sampling point the maximum depth of penetration is recorded together with additional information regarding weld bead placement in relation to the seam location. Deficiencies such as incomplete penetration and lack of side wall fusion are readily identified and can be remained during the process. The technique can help an increase in productivity and weld quality by minimizing the amount of post process rework and inspection efforts needed otherwise.