• 제목/요약/키워드: Welding Wire

검색결과 332건 처리시간 0.025초

GMAW에서 시각센서를 이용한 용접선 정보의 추출과 와이어 승급속도의 제어에 관한 연구 (A Study on Weld Line Detection and Wire Feeding Rate Control in GMAW with Vision Sensor)

  • 조택동;김옥현;양상민;조만호
    • Journal of Welding and Joining
    • /
    • 제19권6호
    • /
    • pp.600-607
    • /
    • 2001
  • A CCD camera with a laser stripe was applied to realize the automatic weld seam tracking in GMAW. It takes relatively long time to process image on-line control using the basic Hough transformation, but it has a tendency of robustness over the noises such as spatter and arc light. For this reason. it was complemented with adaptive Hough transformation to have an on-line processing ability for scanning specific weld points. The adaptive Hough transformation was used to extract laser stripes and to obtain specific weld points. The 3-dimensional information obtained from the vision system made it possible to generate the weld torch path and to obtain the information such as width and depth of weld line. We controled the wire feeding rate using informations of weld line.

  • PDF

TWB 핫스탬핑 공법 적용을 통한 일체형 사이드아우터 부품 개발 (Development of Reinforcement Side Outer Using TWB Hot Stamping Process)

  • 김소연;공호영
    • Journal of Welding and Joining
    • /
    • 제33권6호
    • /
    • pp.36-41
    • /
    • 2015
  • In the automotive industry, TWB hot stamping process is broadly adapted to reduce weight of the car and improve fuel efficiency. However, the process faces a problem of weakened strength of the welded zone after hot stamping process, due to the fact that Al-Si elements of the coating layer penetrating the welded zone. In this study, filler wires with high percentages of carbon and manganese is adapted during laser welding process to secure the strength of the fusion zone. In addition, wire feeding speed and laser welding speed are optimized by sample test.

POOL MONITORING IN GMAW

  • Absi Alfaro, S.C.;de Carvallio, G.C.;Motta, J.M.
    • 대한용접접합학회:학술대회논문집
    • /
    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
    • /
    • pp.307-313
    • /
    • 2002
  • This paper describes a weld pool monitoring technique, which is based on the weld pool image analysis. The proposed image analysis algorithm uses machine vision techniques to extract geometrical information from the weld pool image such as maximum weld pool width, gap width and misalignment between the joint longitudinal axis and the welding wire. These can be related to the welding parameters (welding voltage and current, wire feed speed and standoff) to produce control actions necessary to ensure that the required weld quality will be achieved. The experiments have shown that the algorithm is able to produce good estimates of the weld pool geometry; however, the adjustment of the camera parameters affects the image quality and, consequently, has a great influence over the estimation.

  • PDF

후락스를 봉입한 용접선을 사용한 경우에, 몇 가지 종류의 가스 메탈 아크 용접 팁에 있어서 용접시간에 따른 마모거동 (Wearing behavior of several kinds of gas metal arc welding tip during the welding times when it used a flux cored welding wire)

  • 김창주;정윤철;한승전;김종원;황동수;이재형
    • 대한용접접합학회:학술대회논문집
    • /
    • 대한용접접합학회 1999년도 특별강연 및 추계학술발표대회 개요집
    • /
    • pp.132-135
    • /
    • 1999
  • PDF

용접 비드 형상에 대한 용접공정 변수의 민감도 해석에 관한 연구 (A study on the sensitivity analysis of welding process parameters on weld bead geometry)

  • 이세환
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 1998년도 춘계학술대회 논문집
    • /
    • pp.274-280
    • /
    • 1998
  • The welding technology and qualities are developed significantly, in recent years, in the use of automated processing technology and welding robot systems. But these automated welding technologies have many difficulties for finding the optimal welding parameter conditions. Because of the lack of mathematical model for determination of optimal welding process parameters. In this study, the sensitivity analysis of the empirical equations for finding weld bead width, height and penetration depth by using the published formulae. The selected major welding process parameters effected to weld bead geometries are the welding speed, current, voltage and weld wire diameter.

  • PDF

220kV XLPE CABLE 접속함용 Al-Cu 이종접속슬리브 개발 (Development of Friction Welded Al to Cn Bimetallic Sleeve for 220kV XLPE Cable Termination & Joint)

  • 김현주;박정기;박성민
    • 한국전기전자재료학회:학술대회논문집
    • /
    • 한국전기전자재료학회 2010년도 하계학술대회 논문집
    • /
    • pp.93-93
    • /
    • 2010
  • We developed friction welded bimetallic sleeve for 220kV aluminum conductor XLPE cable. Not only friction welded bimetallic sleeve for Termination(EB-A, EB-G) but also friction welded sleeve for Joint of Al to Cu conductor was developed regardless of this project. Generally, friction welded sleeve used to connect Al conductor cable to Cu conductor cable and used for improvement of mechanical property of terminal by offer the copper side of friction welded bimetallic sleeve at the Termination. Connection method for Al-Cu conductor has mainly used friction welding at the solid state, because it is difficult to connect by using conventional welding method. this investigation introduces development of friction welded bimetallic sleeve by friction welding and test result of 220kV Al conductor XLPE cable and accessories using friction welded sleeve.

  • PDF

금속계 플럭스들이 용접이음부의 피로강도 특성에 관한 연구 (A Study on Fatigue Strength Characteristics of Weld Joint using Metal Type Flux Cored Wire)

  • 강성원;신동진;김환식
    • Journal of Welding and Joining
    • /
    • 제12권4호
    • /
    • pp.151-161
    • /
    • 1994
  • FCAW has wide application in ship fabrication, maintenance and field erection. It has many advantages over SMAW.SAW and GMAW process. In many applications, the FCAW provides highquality weld metal. This method can reduce weld defects especially porosity and spatter. But the fatigue characteristics of those deposited metal have been rarely investigated. The purpose of this study is to investigate the cyclic stress-strain behavior and fatigue tests by the constant strain control were carried out on the rounded smooth specimen with deposited metal using the metal type flux cored wire. As the results of this study for the deposited metal welded by the metal type flux cored wire, the hardening or softening characteristics under cyclic load were investigated and cyclic stress-strain curve, strain-fatigue life curve, stress-strain function and fatigue life relation which are useful to estimate the fatigue life under the stress concentration condition were obtained.

  • PDF

AZ61 filler wire를 사용하여 Nd:YAG Laser 용접한 AZ31-H24합금의 미세조직과 기계적 특성 (Microstructure and mechanical properties of Nd:YAG Laser welded AZ31-H24 Magnesium alloy using AZ61 filler metal)

  • 류충선;이목영;방국수;장웅성
    • 대한용접접합학회:학술대회논문집
    • /
    • 대한용접접합학회 2007년 추계학술발표대회 개요집
    • /
    • pp.322-324
    • /
    • 2007
  • Nd:YAG laser welding of AZ31B-H24 magnesium alloy was carried out using AZ61 filler wire(Mg-6wt%Al-1wt%Zn). Microstructure and mechanical properties of welded joint were examined by optical microscopy, scanning electronic microscopy(SEM), energy dispersive spectroscopy(EDS), electron probe micro analyzer(EPMA) and victors hardness, tensile test at the room and elevated temperature. Test results indicate that the specimens welded with AZ61 filler wire have better tensile strength, elongation and victors hardness at room temperature than those of welded without filler wire. However tensile strength are similar but elongation are quite different at elevated temperature.

  • PDF