• 제목/요약/키워드: Welding Pressure

검색결과 560건 처리시간 0.023초

편심 경사 계단형 접합 다이를 사용한 알루미늄 봉재의 열간 압출압접 (Hot Extru-Pressure Welding of Aluminum Rods using Eccentric-inclined Stepped Welding Dies)

  • 진인태;이경국
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 추계학술대회 논문집
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    • pp.206-209
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    • 2005
  • It was investigated that two rods of aluminium can be welded by hot extru-pressure welding method with stepped welding dies, and that the welding pressure on the welding surface were analyzed by computer simulation according to the stepped shapes of welding dies. It was known by computer simulation that welding pressure on the welding section of rods welded using stepped welding dies without eccentricity is lowerer than the welding pressure of rods welded using stepped welding dies with eccentricity of welding surface, and that the welding pressure on the welding section of rods using eccentric-inclined stepped welding dies is higher than the welding pressure of rods using stepped welding dies without eccentricity. And it was known by experiments that two rods of aluminium can be welded on the end sections by hot pressure welding method using eccentric-inclined stepped welding dies without relative rotational movement of contacted aluminium rods needed for the purpose of friction heating and pressure.

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외관검사를 통한 한국형 철근자동가스압접기의 압접성능 연구 (A study on the welding performance of korean automatic gas pressure welding machine by external appearance investigation)

  • 서덕석
    • 한국건축시공학회지
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    • 제8권6호
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    • pp.161-166
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    • 2008
  • This study is focused on the welding performance of automatic gas pressure welding machine adapted to korean construction site by external appearance investigation. As gas pressure welding is more economical and has good performances compared with other steel bar jointing methods, as arc welding and mechanical joint etc, in Japan, the gas pressure welding is one of the typical connection of steel reinforcement when connecting the D29 and thicker steel bars, But in Korea, gas pressure welding joint method is not widely used caused by the shortage of skilled workers. so to activate the gas pressure welding in Korea, the automatic gas pressure welding machine is developed. In this study, the welding performances of gas pressure welding joint samples using korean automatic gas pressure welding machine are measured by external appearance investigation - blown diameters, blown length, welding face disagreement, central axis eccentric ratio, bending, sag and crack. The results of welding performances on the gas pressure welding joint samples show that samples are satisfied with the standard value regulated in KS D 0244 and JIS Z 3120.

알루미늄 봉재의 압출압접 강도에 관한 연구 (A Study of Extru-Pressure Welding Strength of Aluminum Rods)

  • 이경국;진인태
    • 소성∙가공
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    • 제17권4호
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    • pp.284-291
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    • 2008
  • It was investigated that two rods of aluminum can be welded by hot extru-pressure welding method with stepped welding dies, and that the welding pressure and metal flow on the welding surface were analyzed by computer simulation according to the stepped shapes of welding dies. It was known by computer simulation that welding pressure on the welding section of rods welded using stepped welding dies could be higher than the welding pressure of aluminum rods without using stepped welding die. And it was known by experiments that two rods of aluminum can be welded on the end sections by hot extru-pressure welding method using stepped welding dies without relative rotational movement of contacted aluminum rods in the case of friction welding of rods.

알루미늄 봉재의 열간 압출압접에 관한 연구 (A study on hot extru-pressure welding of aluminum rods)

  • 이경국;진인태
    • Design & Manufacturing
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    • 제2권5호
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    • pp.34-38
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    • 2008
  • It was investigated that two rods of aluminium can be welded by hot extru-pressure welding method with stepped welding dies, and that the welding pressure on the welding surface were analyzed by computer simulation according to the stepped shapes of welding dies. It was known by computer simulation that welding pressure on the welding section of rods welded using stepped welding dies. And it was known by experime- nts that two rods of aluminium can be welded on the end sections by hot pressure welding method using stepped welding dies without relative rotational movement of contacted aluminium rods needed for the purpose of friction heating and pressure.

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철근 가스압접공법 활성화를 위한 한국형 철근자동가스압접기 기술개발방향 (The developing direction of korean gas pressure welding machine)

  • 서덕석;송기준;황기태;유병택
    • 한국건축시공학회지
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    • 제5권3호
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    • pp.131-138
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    • 2005
  • The study is focused on the settling the developing direction of korean gas pressure welding machine which can be applied in korean construction sites with moderate and high performance. Gas pressure welding is more economical and has good performances than other steel bar jointing methods, as arc welding and mechanical joint etc. Therefore in Japan, the gas pressure welding, which has less loss of steel bars and low performance of joints, when connecting the D29 and thicker steel bars, Is one of the typical connection of steel reinforcement. But in Korea, the gas pressure welding method is not widely used caused by the shortage of skilled workers, and this situation in Korea can not be solved in short period. The training of the skilled workers takes long period(around $6\~10$ years), and there is no certification system for gas pressure welding. So to activate the gas pressure welding in Korea, the development of the automatic gas pressure welding machine is necessary, which gives regular performance of the steel bar joints and can be operated by not sufficient skilled workers. The automatic gas pressure welding machine was developed in Japan, but this machine has many problems when applied in korean construction sites. Therefore, it is necessary to develop a korean automatic gas pressure welding machine to overcome this problems. To develop korean automatic gas pressure welding machine, the problems, which shows when applied in korean construction sites, need to be investigated. According to the investigation, counterproposals are presented for the pragmatical development of the korean automatic gas pressure welding machine.

서보건을 이용한 저항 점 용접 공정의 최적 용접 조건 설정에 관한 연구 (Optimization of Resistance Spot Welding Process Using Servo-gun System)

  • 백정엽;김태형;이종구;이세헌
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 추계학술대회 논문집
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    • pp.679-682
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    • 2002
  • Resistance spot welding using air gun has been used for joining the sheet metal in automotive manufacturing process. Although air gun has many advantages, it also has the limitation to control the pressure as a factor to improve weld quality. In this study, we apply servo gun using servo motor to resistance spot welding and find the relationship between welding pressure and welding quality. Trough the experiment to change welding pressure during the welding cycle, we can make it clear that the change of welding pressure is greatly influence on the welding quality. To get in a. using response surface methodology, drew out the optimal welding pressure profile for welding quality progresses. We made an optimal profile of welding pressure which improves welding quality using response surface methodology.

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알루미늄 봉재의 열간 압출접합 금형에 관한 연구 (A Study on Hot Extru-welding Dies of Aluminum Rods)

  • 이경국;진인태
    • 한국금형공학회:학술대회논문집
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    • 한국금형공학회 2008년도 하계 학술대회
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    • pp.27-30
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    • 2008
  • It was investigated that two rods of aluminium can be welded by hot extru-welding method with extru-welding dies, and that the extru-welding on the welding surface were analyzed by computer simulation according to the steped shapes of welding dies. It was known by computer simulation that welding pressure on the welding section of rods welded using extru-welding dies and that the welding pressure on the welding section of rods using extru-welding dies is lowerer than the welding pressure of rods using stepped welding dies. And it was known by experiments that two rods of aluminium can be welded on the end sections by hot extru-welding method using fan-shaped stepped welding dies without relative rotational movement of contacted aluminium rods needed for the purpose of friction heating and pressure.

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이종금속의 상온압접에 관한 연구 (A study on the cold pressure welding of dissimilar metals)

  • 엄기원;이철구
    • Journal of Welding and Joining
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    • 제5권3호
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    • pp.19-27
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    • 1987
  • This paper presents the weldability for cold pressure but welding method in junction of dissimilar metals each other. Although the weldability between the same aluminium metal plate welding has been studied, the study of itthe rod of aluminium and coper has not fully been investigated. The purpose is to suggest the optimal conditions on the rod of those under above method. To obtain the optimal conditions, associated experiments were performed in a various welding parameters. Consequently, it was proved that the mechanical properties such as tensile strength, hardness and bending strength could be obtained excellent particularly under the welding conditions; pressure is $(32~39) {\times} 10^3/kg/cm^2$, time is beyond 70 seconds, stage is higher than fifth stage.

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초음파 용접을 이용한 전선의 접합 (Bonding of Electric Wire by Ultrasonic Welding)

  • 이철구
    • 한국생산제조학회지
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    • 제9권4호
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    • pp.41-47
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    • 2000
  • In this study, the purpose finds out the best welding conditions for bonding of electric wire by ultrasonic welding. The material was plastic-insulating low-voltage-cabels for automobiles. The experiment varied the values of welding time and welding pressure and fixed the values of amplitude and energy. With the facts, the best condition for ultrasonic welding to achieve bonding exactly is gained according to the size of the cross-sectional area of the cable, and the adhesive intensity is greatly influenced by the variables of welding time and welding pressure. Also when the welding time and welding time and welding pressure increase as the cross-sectional areas of the cable increase the welding result in gained exactly.

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중공튜브의 압출굽힘가공에 있어서 소재결합력에 관한 연구 (A Study on the Welding Pressure of Billets in the Extru-Bending Process of Hollow Tube)

  • 김민규;진인태
    • 소성∙가공
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    • 제11권6호
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    • pp.495-502
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    • 2002
  • The welding pressure in extru bending process is affected by the shape of welding chamber of porthole die. It is very important to increase the welding pressure when the tube should be extruded particulary from four billets of the materials. The high circumferential stress of the tube can make the welding pressure increase during the extru-bending. In order to increase the circumferential stress, it is necessary to make the billets pass through the narrow gap between the conical die and the conical plug. This paper describes the welding pressure by the experiments and the analysis with the two types of the chamber. One of them is the chamber between the flat die and straight mandrel, and the other one is the chamber between the conical die and conical plug. The results of the experiments and the analysis shows that the conical chamber makes the welding pressure increase by the effect of the reducing diameter of tube and the welding pressure by the conical dic and plug is stronger than the welding pressure by the flat die and straight mandrel.