• Title/Summary/Keyword: Welding Material

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A Study on the Weldline Movement and Formability of Tailored Blanks in Square Cup Drawing (사각통 드로잉시 테일러드 블랭크의 용접선이동 및 성형성에 관한 연구)

  • ;Hisashi Hayashi;Matsuo Usuda
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1997.03a
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    • pp.42-45
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    • 1997
  • Weldline movement of tailored blanks originates from two sources, primary and secondary. Primary movement occurs by geometrical reason, that is, just scratched lines on the no-weld blanks move during drawing to be fitted to geometrical change. Secondary movement is induced by the characteristics of tailored blanks itself. The primary movement was mainly dependent on the weldline location and not affected by the type of material. The secondary movement caused by laser welding and/or small strength difference in this study was not dominant compared with primary movement. The formability of tailored blanks always inferior to those of original blanks. This is due to the existence of hardened weld bead. The closer a weldline is to punch corner where drawing is most active, the worse its formability becomes. This is because the weldline prohibits the drawing process. It was confirmed by measuring diagonal length at the blank corner. The mode of fracture was changed form wall break to draw break when the weldling was close to the punch corner.

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Effect of Surface Treatment on Adhesive Bonding Strengh of Composite Material for Cryogenic Application (극저온용 복합재료의 접착부 강도에 미치는 표면처리 효과에 대한 연구)

  • Ahn, Myoung-Ho;So, Yong-Shin;Park, Dong-Hwan
    • Proceedings of the KWS Conference
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    • 2010.05a
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    • pp.28-28
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    • 2010
  • The secondary barrier of cargo containment for membrane LNG tank is composed of composite materials such as rigid triplex (rigid secondary barrier, RSB) and flexible triplex (flexible secondary barrier, FSB). RSB and FSB are adhered to each other using an epoxy adherent and the quality of the secondary barrier depends on the bonding strength between them. The bonding strength between RSB and FSB is greatly influenced by the surface condition of RSB prior to joining. In this study, the effect of surface condition prior to joining on the joint strength and the fracture mode occurred between RSB and FSB have been examined in order to establish a proper surface treatment method for improving the bonding strength at the temperature of $-170^{\circ}C$.

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A study on the construction of stone or exterior tile unit aluminum truss method (석재 또는 외장타일 건식 알루미늄 트러스 설치공법의 시공에 관한 연구)

  • Lee, Young-Lae;Hong, Seong-Wook;Doh, Sun-Boong;Kim, Sang-Won;Ahn, Yong-Sun
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2012.05a
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    • pp.219-220
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    • 2012
  • Steel method compared with conventional aluminum truss construction materials as the biggest difference, aluminum truss method by using an aluminum material construction of the existing steel truss compared with the welding operation is omitted, as the air operations will be reduced by about 40% do not need skilled workers in the existing portion of each tube and cost 11,233 to 13,173 won/㎡ cheap it was found.

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Durability Analysis of Automotive AHSS Component Considering GMAW Condition (GMAW 용접조건을 고려한 자동차 AHSS 샤시부품의 내구해석)

  • Kwon, Hyuk-Sun
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.83-83
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    • 2009
  • The automotive chassis components are structural assemblies that support the engine, suspension, and steering components of the vehicle. For the development of AHSS components, the durability analysis is important. In this paper, the low cycle fatigue property of AHSS was evaluated for the geometry complex and local plasticity in the base material. The GMAW optimization was implemented for the weld soundness using the moving least square method. And the weld S-N curves of AHSS were evaluated to access durability analysis for the weld region. For the verification, the durability analysis of the couple torsion beam axle (CTBA) was performed and compared to the rig test result. The durability analysis using the low cycle fatigue property and the evaluated weld S-N curve of AHSS met the good agreement with the test result.

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The Development of Inner Structure of Metallic Sandwich Plates for Bending (굽힘성형을 위한 금속 샌드위치판재의 내부구조재 개발)

  • Seong, D.Y.;Jung, C.G.;Yoon, S.J.;Shim, D.S.;Lee, S.H.;Ahn, D.G.;Yang, D.Y.
    • Transactions of Materials Processing
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    • v.15 no.2 s.83
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    • pp.126-131
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    • 2006
  • Metallic sandwich plates are ultra-light materials not only with high strength and stiffness but also with other multifunctional physical properties. Inner dimpled shell structure can be fabricated by a piecewise sectional forming process, and then bonded with face sheets of the same material by resistance welding. Possible region for bending and limit radius of curvature are defined to compare the formability of sandwich plates. Tests have shown that sandwich plates with inner dimpled shell structure subject to bending have longer possible region for bending and smaller limit radius of curvature than other types of sandwich plates. The proposed inner dimpled shell structure is shown to have better formability of sandwich plates for bending than other types inner structures.

The Development of Inner Structure of Metallic Sandwich Plates for Bending (굽힘 성형을 위한 금속 샌드위치 판재의 내부구조재 개발)

  • Seong D. Y.;Jung C. G.;Yoon S. J.;Shim D. S.;Lee S. H.;Ahn D. G.;Yang D. Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.301-304
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    • 2005
  • Metallic sandwich plates are ultra-light materials with not only high strength and stiffness but also multifunctional. Inner dimpled shell structure can be fabricated by piecewise sectional forming process, and then bonded with same material face sheets by resistance welding. Tests have shown that sandwich plates with dimpled shell structure subject to bending have more collapse load, energy absorption and deflection before collapse than other types of sandwich plates. Consequently, inner dimpled shell structure can improve formability of sandwich plates for bending.

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Application Technology of high strength hot-rolled steels for automotive lightweight chassis parts (고강도 열연강판의 경량 자동차 샤시부품 개발)

  • Kim J. C.;Kwon T. W.;Jeon J. H.;Son K. S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.43-45
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    • 2005
  • For application of advanced high strength hot-rolled steels (i.e. DP590, DP780) to automotive lightweight chassis parts, various technologies from design to forming test, optimization of welding condition and investigation of coating properties were tried. The target part of this study was automotive rear sub frame and we could make $16.8\%$ weight reduction by reducing the material thickness and optimizing the design. In addition, the formability and weldability of the newly developed AHSS, DP780, were evaluated.

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Design of mandrel in tube drawing process for automotive steering input shaft (자동차용 SIS 인발 공정에서의 맨드렐 형상 설계)

  • Kim S. W.;Lee Y. S.;Kwon Y. N.;Lee J. W.;Lee J. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.198-201
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    • 2005
  • Monobloc technology Provides a homogeneous material along the complete tubular shaft without any discontinuity between the interconnecting tube and the stems as is found when the tubes and stems have been Joined by welding. Cold tube drawing is a technique that can be applied for manufacturing of those monobloc tubular shafts with several advantages such as high productivity and cost reduction. The present study is concerned with the investigation about the process parameters related with tool configuration. In order to obtain successfully formed SIS(Steering Input Shaft) without any defects, advanced design of mandrel is presented and analyzed by the FEM and ductile fracture criterion in this paper.

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Modeling of Soldering Proess using Longitudinal Thermosonic Method (종방향 열초음파 방법을 이용한 솔더링 공정의 모델링)

  • 김정호;이지혜;유중돈;최두선
    • Proceedings of the KWS Conference
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    • 2003.05a
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    • pp.224-227
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    • 2003
  • The longitudinal thermosonic bonding method is investigated in this work for its application to the soldering process for electronic packaging. The effect of the ultrasonic is analyzed through lumped modeling, and the material properties of a viscoelastic model are measured experimentally. The thermosonic bonding method is verified by inserting the Cu pin and Au bump into solder block. As the solder thickness decreases, temperature of the solder is calculated to increase rapidly because of larger strain. Localized heating due to ultrasonic vibration is observed to melt the solder near the pin, which is adequate to the high density electronic package and Pb-free solder having high melting temperature.

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Heat transfer analysis of steel plate by moving coil in induction heating process (이동하는 유도가열 코일에 의한 강판의 열 유동 해석)

  • Yun, Jin-O;Yang, Yeong-Su;Gang, Dae-Hyeon
    • Proceedings of the KWS Conference
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    • 2005.11a
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    • pp.126-128
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    • 2005
  • This paper presents a 3-D finite element analysis of a magneto-thermal coupled problem with moving conductor. In the magnetic and thermal analyses, temperature-dependent magnetic and thermal material properties were considered. Transient finite element method for analysis of moving conductor needs many number of elements and much time to make calculation. Therefore, in this paper, finite element formulation derived from quasi-state is adopted. Finite element results were compared with the experimental results. The results demonstrate that this approach is suitable to solve the magneto-thermal coupled problem.

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