• Title/Summary/Keyword: Welding Chamber

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Analysis of the Fume Generation Rates in the Flux Cored Arc welding

  • Chae, H.B.;Kim, J.H.;Yang, S.C.
    • International Journal of Korean Welding Society
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    • v.1 no.1
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    • pp.71-77
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    • 2001
  • The characteristics of the fume generation in a flux cored arc welding were investigated using the fume collection chamber developed. The Korean Standard concerning the method for the evaluation of the fume generation rate(FGR) was updated by the evaluation method obtained through this study. It was found that the effect of humidity in the test environment should be considered and the automatic welding method had to be employed for the purpose of the exact evaluation of the fume generation rate. The results showed that the fume generation rate was influenced by the welding parameters. The important factors were the welding current arc voltage, travel speed, and contact tip to work distance(CTWD) that affected the heat input as well as the torch angle and the shielding gas flow rate that influenced the shielding effect. The fume generation rate increased as the heat input increased and the shielding effect decreased. It was also observed that the effect of the welding current is much grater than the other welding parameters.

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Helium Leak Test for the PLS Storage Ring Chamber (포항가속기 저장링챔버의 헬륨누설검사)

  • Choi, M.H.;Kim, H.J.;Choi, W.C.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.13 no.3
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    • pp.31-38
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    • 1993
  • The storage ring vacuum system for the Pohang Light Source (PLS) has been designed to maintain the vacuum pressure of $10^{-10}Torr$ which requires UHV welding to have helium leak rate less than $1{\times}10^{-10}Torr{\cdot}{\ell}/sec$. In order to develop new technique (PLS) welding technique), a prototype vacuum chamber has been welded by using Tungsten Inert Gas welding method and all the welded joints have been tested with a non-destructive method, so called helium leak detection, to investigate the vacuum tightness of the weld joints. The test was performed with a detection limit of $1{\times}10^{-10}Torr{\cdot}{\ell}/sec$ for helium and no detectable leaks were found for all the welded joints. Thus the performance of welding technique is proven to meet the criteria of helium leak rate required in the PLS Storage Ring. Both the principle and the procedure for the helium leak detection are also discussed.

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The Study for Improving the Weldability of Pure Titanium Sheet by Using Fiber Laser - The Effect of Shielding Gas Nozzle Variable - (파이버 레이저를 이용한 순 티타늄 박판의 용접특성 향상을 위한 연구 - 실드가스 노즐변수의 영향 -)

  • Kim, Jong-Do;Kim, Ji-Sung
    • Journal of Welding and Joining
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    • v.34 no.5
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    • pp.6-12
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    • 2016
  • This study was performed bead welding of pure titanium by using fiber laser. Since titanium is very sensitive to oxidation and nitriding during welding, it is important to compose the shielding equipment compared with different material. Thus side and coaxial shield nozzle, rail and chamber type shielding equipment are widely used to protect effectively the weld during welding. Experiments were performed by changing nozzle angle and distance using side and coaxial shield nozzle. The bead colors of gold, brown, blue, purple and yellowish white were obtained by changing variables of shield nozzle, and then its weldability was investigated. As experiment result, sound and not brominated beads were formed when side nozzle angle and distance were respectively $45^{\circ}$ and 10 mm.

Determination of Welding Pressure in the Porthole Die Extrusion of Improved Al7003 Hollow Section Tubes (포트홀 다이를 이용한 개량된 Al7003 중공압출재의 접합압력결정)

  • Jeong C. S.;Jo H. H.;Kim B. M.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2000.10a
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    • pp.74-77
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    • 2000
  • Porthole die extrusion has a great advantage in the forming of hollow section tubes difficult to produce by conventional extrusion with a mandrel on the stem. Because of the complicated structure of die assembly, extrusion process as a forming of hollow section tubes has been investigated experimentally Therefore, analytic approaches that are useful in profitable die design and in the improvement of productivity are inevitably demanded Welding strength is affected by many parameters, which are such as extrusion ratio, extrusion speed, die shape, porthole number, bearing length, billet temperature and mandrel shape. In this paper, the parameters, which are such as billet temperature, bearing length and tube thickness, are examined. The welding pressures are examined through 3D simulation of non steady state and compared with experimental results.

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INVESTIGATION OF THE CNS HOLE SHAPE AND A PROPOSED INSTALLATION METHOD FOR A VACUUM CHAMBER FOR THE HANARO REACTOR

  • Cho Yeong-Garp;Kim Young-Ki;Lee Kye-Hong;Choung Yun-Hang
    • Nuclear Engineering and Technology
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    • v.38 no.5
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    • pp.455-458
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    • 2006
  • The HANARO reactor has a vertical hole for a cold neutron source (CNS) in the heavy-water reflector tank, i.e., the CNS hole, which was considerably deformed during its welding to the horizontal cold neutron (CN) beam tube. This paper presents an investigation of the form of the CNS hole for the optimal design of the a vacuum chamber for the CNS. In addition, the installation method of the vacuum chamber into the CNS hole for minimizing the water thickness between the vacuum chamber and the nose of the CN beam tube is proposed.

Deformation Measurement of Accelerator Vacuum Chamber Using Optical Tooling Technique (광학기구기법을 이용한 가속기 진공챔버의 변형관측)

  • Kim, Byung Guk
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.12 no.3
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    • pp.181-194
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    • 1992
  • Deformations of a prototype vacuum chamber for the Storage Ring of the Pohang Light Source Project, due to both welding and baking, have been measured using the Optical Tooling Technique. The measurements aim for the acquisition of data for inspection of the chamber design and for the establishment of positional relationship with the components surrounding the chamber. The effectiveness of the Optical Tooling Technique, as a replacement for the conventional mechanical precision measurement, has been proved by the successful measurements of the vacuum chamber deformations.

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Effects of Weld Fume on the Corrosion Protection of Epoxy Coated on Carbon Steel

  • Shon, MinYoung
    • Corrosion Science and Technology
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    • v.10 no.3
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    • pp.80-86
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    • 2011
  • Welding was widely used in shipbuilding industries as a joining method. In present study, the effects of welding fume contaminated on steel surface on corrosion protection were examined by water ballast simulation test and condensation chamber test. Pull-off adhesion test, blistering test and cathodic disbondment test were carried out to evaluate the effects of residual welding fume. Consequently, it was clearly indicated that the residual welding fume didn't affect the corrosion protection of epoxy coated on steel when surface was treated by light sweep blasting to heavy sweep blasting which was applied in this study.

Oxidative DNA damage and its repair enzyme expression induced by welding fume inhalation.

  • Kim, Soo-Jin;Paik, Sang-Gi;Yu, Il-Je;Oky Maeng;Hyun, Jin-Suk;Sung, Jae-Hyuk;Han, Jeong-Hee;Maeng, Seung-Hee
    • Proceedings of the Korean Society of Toxicology Conference
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    • 2003.10b
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    • pp.126-126
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    • 2003
  • Welding fume (WF) induces pulmonary disease including pneumoconiosis. To investigate whether reactive oxygen species-induced oxidative DNA damage occurs during welding fume exposure and the upregulation of DNA repair mechanisms is accompanied, SPF SD rats were exposed to welding fumes with the concentrations of 65.6${\pm}$2.9 mg/㎥(low dose) and 116.8${\pm}$3.9 mg/㎥ (high dose) of total suspended particulate for 2 hrs per day in an inhalation chamber for a total of 2hrs, 15 or 30 days.(omitted)

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Asay of the fabrication technology of the KSTAR vacuum vessel mockup (KSTAR 진공용기 시작품 제작관련 기술분석)

  • 조승연
    • Journal of the Korean Vacuum Society
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    • v.8 no.4A
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    • pp.391-396
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    • 1999
  • KSTAR vacuum vessel mockup was fabricated by Korea Heavy Industries. The fabrication technology chosen for the mockup is introduced and assessed in this paper. KSTAR vacuum vessel is a huge vacuum chamber of 52 cubic meters never built in this country. Through the experiency of the KSTAR mockup fabrication, welding methods for obtaining both ultra high vacuum and structural integrity of the large vacuum chamber are extracted. The fabrication and assembly techniques for the complicated structure composed of reinforced ribs, double walls and various ports are also developed. A nondestructive test on the welding spot was performed and the results show that no major leaks violating the criterion were found. The one of the main objectives of the mockup fabrication is to measure the dimensions of the structure before and after fabrication, which plays an important role in the fabrication and the assembly. By assaying the problems occurred during mockup fabrication, the KSTAR mockup will provide the techniques for the fabrication of the main vacuum vessel.

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Characteristics of Driving Efficiency and Bearing Capacity for Long Steel Pipe Pile Method without Welding (무용접 장대강관말뚝 공법의 항타 및 지지력 특성)

  • 백규호
    • Journal of the Korean Geotechnical Society
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    • v.16 no.1
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    • pp.235-241
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    • 2000
  • The existing methods for installation of long steel pipe pile have some uneconomical problems such as increase of installation cost and period due to the welding of two piles and removal of soil plug, and decrease of driving efficiency due to the increase of driving resistance resulting from time effect during the welding of piles and removal of soil plug, etc. Thus, in this study, new installation method for long steel pipe pile is suggested to solve the existing problems, and calibration chamber tests were performed to investigate both driving and economical efficiency for the suggested method. The test results showed that the new method increased bearing capacity, and decreased the installation cost and period for long steel pipe piles compared with existing methods.

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