• Title/Summary/Keyword: Welded part

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Optimum Welding Position between Shell and Cylinder based on SEA (SEA 를 이용한 쉘과 실린더의 최적 용접 조건)

  • Ahn, Byoung-Ha;Lee, Jang-Woo;Jeon, Simon;Yang, Bo-Suk
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2012.10a
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    • pp.258-264
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    • 2012
  • The overall aim of this paper is to determine coupling loss factor of welding point between shell and cylinder using loss factor and structural loss factor. For this purpose, two kinds of loss factor were adopted. One is loss factor of each sub structure, another is structural loss factor based on the complex welded or assembled structure. Using these two parameters, it is possible to derive the coupling loss factor which represents characteristic condition of SEA theory. Coupling loss factor of conjunction in complex structure was expressed as power balance equation. The derived equation for a coupling loss factor has been simplified on the assumption of one way (uni-directional) power flow between multi-sub structures. Using these conditions, it is possible to find the equation of coupling loss factor expressed as above two loss factors. To check the effectiveness of above equation, this paper used two-stage application. The first approach was application between simple cylinder and shell. The next was adopted rotary compressor. Rotary compressor has three main conjunctions between shell and internal vibration part. This equation was applied to find out the optimum welding point with respect to reduce the noise propagation. It shows the effective tool to evaluate the coupling loss factor in complex structure.

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An Experimental Study of Tension Properties on New Developed Up-Set Coupler (Up-Set Coupler 이음철근의 인장특성에 대한 실험적 연구)

  • Sim, Jong-Sung;Park, Cheol-Woo;Kang, Tae-Sung;Kim, Tae-Soo
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.12 no.5
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    • pp.109-115
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    • 2008
  • As structures are getting super-rise and large-sized, introducing the construction methods such as prefabrication of bar-meshes and complex method are being actively discussed to pursue the high quality of reinforced concrete, the simplification of field works, and the reduction of duration, as well as the study on how to connect reinforcing rods, which occurs while applying the same methods, is in progress Also, the pressure welded joint is a kind of method that heats the ends of reinforced bars locally and joint them, and after the pressure welding, the vulnerable part in the reinforced bar occur. Thus, in the construction field, the throughout quality control is necessary because of the delayed duration and the lowered construct ability. In this study, of the traditional lap splice method and the mechanical splice one, the screw coupler, we tried to look into through experiments the prefabrication method of bar-meshes, a typical joint method usually used for the joint parts for PSC structures applying the reinforced bar with its big diameter, and a newly-developed up-set coupler method. And we also examined the characteristic of tensile.

Flow Directions and Source of the Dongmakgol Tuff in the Cheolwon Basin, Korea (철원분지 동막골응회암의 유향과 공급지)

  • Hwang, Sang-Koo;Kim, Jae-Ho
    • The Journal of the Petrological Society of Korea
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    • v.19 no.1
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    • pp.51-65
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    • 2010
  • The Dongmakgol Tuff is a stratigraphic unit which is composed of voluminous ignimbrites in the Cheolwon basin. The ignimbrites belong to pumice-rich vitric tuffs that show eutaxitic to parataxitic fabrics from fiamme or pumice clasts. They are almost densely welded and strongly flattened, but often parallel aligned and stretched. Also they exhibit flow indicators such as flow lineations, imbrications, tensional cracks and boudins from their alignment and/or elongation, and lithic and pumice clasts show lateral grading in their average maximum diameter. Flow direction map from the lineations, asymmetric structures and lateral grading diagram indicate that the Dongmakgol Tuff has a source from its southwestern part near a boundary between southern Dongmakri and northern Gomunri, and is considered that the ignimbrites took emplacement processes of laminar flows during the final stage of flowage and the flow lineations are from the result of shear stress during that times.

Materials Integrity Analysis for Application of Hyper Duplex Stainless Steels to Korean Nuclear Power Plants

  • Chang, Hyun-Young;Park, Heung-Bae;Park, Yong-Soo;Kim, Soon-Tae;Kim, Young-Sik;Kim, Kwang-Tae;Jhang, Yoon-Young
    • Corrosion Science and Technology
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    • v.9 no.5
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    • pp.187-195
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    • 2010
  • Hyper duplex stainless steels have been developed in Korea for the purpose of application to the seawater system of Korean nuclear power plants. This system supplies seawater to cooling water heat exchanger tubes, related pipes and chlorine injection system. In normal operation, seawater is supplied to heat exchanger through the exit of circulating water pump headers, and the heat exchanged sea water is extracted to the discharge pipes in circulating water system connected to the circulating water discharge lines. The high flow velocity of some part of seawater system in nuclear power plants accelerates damages of components. Therefore, high strength and high corrosion resistant steels need to be applied for this environment. Hyper duplex stainless steel (27Cr-7.0Ni-2.5Mo-3.2W-0.35N) has been newly developed in Korea and is being improved for applying to nuclear power plants. In this study, the physical & mechanical properties and corrosion resistance of newly developed materials are quantitatively evaluated in comparative to commercial stainless steels in other countries. The properties of weld & HAZ (heat affected zone) are analyzed and the best compositions are suggested. The optimum conditions in welding process are derived for ensuring the volume fraction of ferrite(${\alpha}$) and austenite(${\gamma}$) in HAZ and controlling weld cracks. For applying these materials to the seawater heat exchanger, CCT and CPT in weldments are measured. As a result of all experiments, it was found that the newly developed hyper duplex stainless steel WREMBA has higher corrosion resistance and mechanical properties than those of super austenitic stainless steels including welded area. It is expected to be a promising material for seawater systems of Korean nuclear power plants.

Study on Optimal Welding Condition for Shipbuilding Steel Materials (조선강재의 최적 용접조건에 관한 연구)

  • Kim, Ok-Hwan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.6
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    • pp.128-133
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    • 2011
  • In this study, the steel material for shipbuilding(LR-A class) was used, and FCAW was taken advantage of 3G attitude and they are welded by different welding ways. As a result of analyzing wave with welding monitoring system, the stable values are obtained which are the first floor(electronic current 164~182 A, voltage 24 V), the second floor(electronic current 174~190 A, voltage 22~25 V), the third floor(electronic current 158~188 A, voltage 22~25 V), and fourth floor(electronic current 172~184 A, voltage 22~25 V), at this time, the stable wave standard deviation and changing coefficient could be obtained. When the welding testing through nondestructive inspection was analyzed know defect of welding, there was no defect of welding in A, D, E, but some porosities in B, and slag conclusion near the surface in C, because the length of arc was not accurate, and the electronic current and voltage was not stable. After observing the change of heat affect zone through micro testing, each organization of floor formed as Grain Refinement, so welding part was fine, the distance of heat affect zone is getting wider up to change the values of the electronic current and voltage. As a result of degree of hardness testing, the hardness orders were the heat affect zone(HAZ), Welding Zone(WZ), and Base Metal(BM). When the distribution of degree of hardness is observed. B is the highest degree of hardness The reason why heat effect zone is higher than welding zone and base metal, welding zone is boiled over melting point($1539^{\circ}C$) and it starts to melt after the result of analysis through metal microscope, so we can know that delicate tissue is created at the welding zone. Therefore, in order to get the optimal conditions of the welding, the proper current of the welding and voltage is needed. Furthermore the precise work of welding is required.

Dissimilar Friction Stir Welding Characteristics of Mg Alloys(AZ31 and AZ61) (AZ31와 AZ61 마그네슘 합금의 이종 마찰교반용접 특성)

  • Park, Kyoung Do;Lee, Hae Jin;Lee, Dai Yeol;Kang, Dae Min
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.5
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    • pp.99-104
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    • 2017
  • Friction stir welding is a solid-state joining process and is useful for joining dissimilar metal sheets. In this study, the experimental conditions of the friction stir welding were determined by the two-way factorial design to evaluate the characteristics of the dissimilar friction stir welding of AZ31 and AZ61 magnesium alloys. The levels of rotation speed and welding speed, which are welding variables, were 1000, 2000, 3000 rpm and 100, 200, 300 mm/min, respectively. From the results, the greater the rotation speed and the lower the welding speed of the tool were, the greater the tensile strength of the welded part was. The contribution of the welding speed of the tool is larger than that of the rotation speed of the tool. In addition, the optimal conditions for tensile strength in the dissimilar friction stir joint were predicted to be the rotation speed of 3000 rpm and welding speed of 100 mm/min, and the tensile strength under the optimal conditions was estimated to be $214{\pm}6.57Mpa$ with 99% reliability.

Optimum Design of a Center-pillar Model with a Simplified Side Impact Analysis (단순 측면충돌해석에 의한 센터필러의 최적설계)

  • Bae GiHyun;Song JungHan;Huh Hoon;Kim SeHo
    • Transactions of the Korean Society of Automotive Engineers
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    • v.13 no.6
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    • pp.84-92
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    • 2005
  • This paper is concerned with optimum design of a center-pillar assembly induced by the high-speed side impact of the vehicle. In order to simulate deformation behavior of the center-pillar assembly, simplified finite element model of the center-pillar and a moving deformable barrier are developed based on results of the crash analysis of a full vehicle model. In optimization of the deformation shape of the center-pillar, S-shaped deformation is targeted to guarantee reduction of the injury level of a driver dummy in the crash test. Tailor-welded blanks are adopted in the simplified center-pillar model to control the deformation shape of the center-pillar assembly. The thickness of each part which constitutes the simplified model is selected as a design parameter. The thickness of parts which have significant effect on the deformation mechanism are selected as design parameters with sensitivity analysis based on the design of experiment technique. The objective function is constructed so as to minimize the weight and lead to an S-mode deformation shape. The result shows that the simplified model can be utilized effectively for optimum design of the center-pillar members with remarkable saving of computing time.

A Guideline for Development of Track-Bridge Structural System with Sliding Layer to Reduce the Track-Bridge Interaction (궤도-교량 상호작용 저감을 위한 슬라이드 층이 고려된 궤도-교량 구조시스템의 개발 방향)

  • Yun, Kyung-Min;Choi, Shin-Hyung;Song, Dae-Seok;Lee, Kyung-Chan;Lim, Nam-Hyoung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.2
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    • pp.1469-1476
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    • 2015
  • The bridges take a significant part of entire route in Korea railway, because 70% of Korean territory is covered with mountains. For this reason, span enlargement of railway bridges is more advantageous to increase economic efficiency on the bridge design. However there are many limitations such as additional axial force of the rail, excessive displacement due to track-bridge interaction. In this study, track-bridge interaction analysis was conducted considering the sliding layer which was installed between the track and girder. From the numerical analysis results, the behavior of track-bridge interaction was investigated according to the installation method of sliding layer. Finally, a guideline for development of track-bridge structure system to reduce the track-bridge interaction was proposed.

Study on an Evaluation of Remote Control Torch Performance to reduce CO2 Welding Defects (CO2 용접결함 감소를 위한 원격 제어 토치 성능 평가 연구)

  • Kim, Jeong-Hyeok;Oh, Seck-Hyeog;Lee, Hae-Gil
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.10
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    • pp.6282-6288
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    • 2014
  • $CO_2$ welding is used widely in the field. On the other hand, welding defects occur when welders cannot adjust the current and voltage needed for welding and have to stop working to adjust the current and voltage, causing sudden cooling down of the welding structure inside a vehicle or tank where the control panel is invisible or when work site is far. This study used three types of existing $CO_2$ welders. This also applied SS400 rolled steel for welding structural purposes for remote control torch welding, perform a welding test through v-groove butt welding with a remote control torch and existing $CO_2$ welding torch, conducted visual inspection on the appearance of a welded top bead. In addition, the appearance quality of the welding part was monitored mainly through penetrant testing and a bending test to evaluate the welding defect reduction and the effect on the performance and compatibility by replacing the existing welder.

Properties of Pressure-Sensitive Rubber Adhesive in a Heat Shrinkable Sheet for the Protection of Welded Part of Gas Pipe Line (가스 배관 용접부 방식용 열 수축 쉬-트의 고무계 점착제 물성)

  • Song Sung-Ku;Hwang Kyu-Suk;Kim Wonho;Chung Kyung-Young;Bae Jong-Woo;Choi Heung-Hwan;Lee Seong-Min;Shin Sung-Sik
    • Journal of the Korean Institute of Gas
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    • v.2 no.3
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    • pp.1-11
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    • 1998
  • To increase peel strength, low temperature properties and flowability of pressure sensitive adhesives(PSA) used in a heat shrinkable sheet, these properties were evaluated by changing each components in type and content. In this study, Isobutylene-co-Isoprene Rubber (IIR) which has good wetherability was selected as a base polymer. Instead of rosin ester, petroleum resin was selected as a tackifier because of superior peel strength. By decreasing petroleum resin contents, flowability of PSA was decreased. High molecular weight of polybutene was better than low molecular weight for the peel strength of PSA. Large particle size of carbon black showed better properties than small one in peel strength and brittleness temperature. By adding calcium carbonate, the cost of compound was able to be reduced. But it must be used with carbon black.

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