• Title/Summary/Keyword: Weld Reinforcement

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A Study on HAZ Softening Characteristics of Fiber Laser Weldment for High-Strength Steel (고장력강 파이버 레이저 용접부의 HAZ 연화 특성에 관한 연구)

  • Park, Min-Ho;Kim, Ill-Soo;Lee, Jong-Pyo;Jin, Byeong-Ju;Kim, Do-Hyeong;Kim, In-Ju;Kim, Ji-Sun
    • Journal of Welding and Joining
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    • v.33 no.6
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    • pp.27-35
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    • 2015
  • Laser welding sector in the automotive industry has been widely recognized as one of the most important bonding processes, such as parts welding. Efforts to improve productivity and weld quality have been progressing steadily. In addition, laser welding is suitable for welding process that can produce high-quality welds suitable for flexible production and small quantity batch productions. In order to ensure the rigidity of the material, high strength material are applied to more than 1 GPa class body parts and automotive bumper beams. However, not only the situation is that the trend of domestic research, but also development is based on product molding considering freedom of shape where reinforcement is applied to meet the safety regulations and high-speed crash performance, despite the use of high strength materials. The tendency for heat-affected zone (HAZ) softening phenomenon common in areas of laser welded high tensile steel welding confirmed the occurrence of weld softening effect according to the process parameters. Based on this, range of process parameters could be selected for ensuring weld quality.

Experimental Study on Fatigue Crack in Welded Crane Runway Girders (2) -Repair methods of Fatigue Crack- (크레인 거더의 피로균열에 관한 실험적 연구 (2) -피로균열의 보수법-)

  • Kim, Jin-Ho;Im, Sung-Woo;Chang, In-Hwa;Shiga, Atsumi
    • Journal of Korean Society of Steel Construction
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    • v.10 no.2 s.35
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    • pp.303-315
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    • 1998
  • Four types of repair procedures are applied to the fatigue cracked crane runway gilders, which are stop-holes as crack arrester stop-holes reinforced with high strength bolts, welding repair and reinforcement with high strength bolted splices. The fatgiue cracks are reinitiated at the region where stop-holes and weld repairments are applied, while none of the cracks are observed in the cases of stop-holes reinforcement and reinforcement with high strength bolted splices. When using stop-holes and hole-reinforcement all repaired regions show a same fatigue strength to the one before the repairments. The experiments also reveal that the proper weldment is an essential factor when applying the welding repairement as a properly welding produces the same level of fatigue strength after the repairement. When the situation permits to use reinforcement with high strength boilted splices, the experiments shows the repairment is the best possible method among the procedures available.

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Hysteretic behaviour of circular tubular T-joints with local chord reinforcement

  • Shao, Y.B.;Wang, Y.M.;Yang, D.P.
    • Steel and Composite Structures
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    • v.21 no.5
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    • pp.1017-1029
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    • 2016
  • When a welded circular hollow section (CHS) tubular joint is subjected to brace axial loading, failure position is located usually at the weld toe on the chord surface due to the weak flexural stiffness of the thin-walled chord. The failure mode is local yielding or buckling in most cases for a tubular joint subjected to axial load at the brace end. Especially when a cyclic axial load is applied, fracture failure at the weld toe may occur because both high stress concentration and welding residual stress along the brace/chord intersection cause the material in this region to become brittle. To improve the ductility as well as to increase the static strength, a tubular joint can be reinforced by increasing the chord thickness locally near the brace/chord intersection. Both experimental investigation and finite element analysis have been carried out to study the hysteretic behaviour of the reinforced tubular joint. In the experimental study, the hysteretic performance of two full-scale circular tubular T-joints subjected to cyclic load in the axial direction of the brace was investigated. The two specimens include a reinforced specimen by increasing the wall thickness of the chord locally at the brace/chord intersection and a corresponding un-reinforced specimen. The hysteretic loops are obtained from the measured load-displacement curves. Based on the hysteretic curves, it is found that the reinforced specimen is more ductile than the un-reinforced one because no fracture failure is observed after experiencing similar loading cycles. The area enclosed by the hysteretic curves of the reinforced specimen is much bigger, which shows that more energy can be dissipated by the reinforced specimen to indicate the advantage of the reinforcing method in resisting seismic action. Additionally, finite element analysis is carried out to study the effect of the thickness and the length of the reinforced chord segment on the hysteretic behaviour of CHS tubular T-joints. The optimized reinforcing method is recommended for design purposes.

An Investigation of Stress Corrosion Cracking Characteristics of SUS 304 Stainless Steel Weldments (SUS 304鋼 熔接部 의 SCC特性 에 관한 硏究)

  • 김영식;임우조
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.8 no.6
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    • pp.569-575
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    • 1984
  • The characteristics of the stress corrosion cracking of SUS 304 stainless steel weldments were studied with the speciments of the constant displacement type under the environment of 42% MgC $l_{2}$ boiled solution (143.+.-.2.deg.C). The susceptibility of initiation and propagation of the stress corrosion crack was quantitatively inspected in the weld metal, heat affected zone and heat affected zone with including the reinforcement shape, respectively. Also, those susceptibility were discussed in connection with the change of mechanical and microstructural characteristics caused by heating cycle of welding. Main results obtained are as follows: (1)Stress corrosion cracking is easiest to initiate and propagate in the heat affected zone of weldment. (2)The susceptibility of stress corrosion cracking of the weldment is largely improved by eliminating the reinforcement part of the weld bead. (3)The dominant factor of the cracking susceptibility of the heat affected zone appeared to be the phenomenon of softening and sensitizing caused by welding heat cycle. (4)Under the low loading conditions, the behavior of stress corrosion cracking of the SUS 304 steel weldment is largely influenced by the pitting phenomenon in the front region of the main crack.

Analytical Study on the Reinforced Details of Orthotropic Steel Deck Bridge (강바닥판 교량의 보강상세에 관한 해석적 연구)

  • Kyung, Kab-Soo;Shin, Dong-Ho;Kim, Kyo-Hoon;Park, Kyung-Jin
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.20 no.4
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    • pp.443-451
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    • 2007
  • The improvement of stiffness by the increase of thickness of deck plate or the reinforcement of longitudinal rib is one method among the effective methods to control fatigue damages occurring in orthotropic steel deck. It is likely that the increase of stiffness is effective to restrain local deformation caused by axial load in the steel deck. Therefore, in this study, the parameter studies for the reinforced structural details such as the bulk-head plate and vertical rib which is established to reduce the resultant stresses in the connection parts of the longitudinal rib and floor beam were performed with FE analysis. From the results, it was known that the reinforced structural detail with the bulk-head plate in the longitudinal ribs reduced overall the principal stresses at the connection parts, but the stress concentration increased in the weld toe parts which are occurring fatigue cracks. Also, it was estimated that the reinforced structural detail with the vortical rib in the longitudinal ribs because of the reduction of stress concentration in the weld toe parts is more effective details than the bulk-head plate.

A Study on the Effect of the Cyclic Hardening by Fatigue in Structural Mild Steel (구조용(構造用) 연강재(軟鋼材)에 대한 피로경화(疲勞硬化)의 영향(影響)에 관한 연구(硏究))

  • Chang, Dong Il;Yong, Hwan Sun;Hwang, Yoon Koog
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.2 no.4
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    • pp.23-32
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    • 1982
  • In order to obtain the necessary data for the safety maintenance, repair, and reinforcement of steel structures, experiment was carried out to examine the mechanical capacity and toughness variation for steel with service history and without. In this paper, hardening and embrittlement by fatigue accumulation, and the decrease of toughness was examined and weld that was commonly used as the connection method of steel structure was also examined. It was found that hardening and embrittlement have more effect on the decrease of toughness than the increase of strength. Such a tendency was also similary state in case of weld. And it was found that, in the weld of steel with service history and without, embrittlement was observed at normal temperature.

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ULTRASIM$^R$ Integrative Simulation Technology on the Development of Automotive Plastic Parts

  • Jae, Hyung-Ho;De Matos, Zeidam Rachib;Kim, Min-Oug;Glaser, Stefan;Wuest, Andreas
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2012.04a
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    • pp.132-137
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    • 2012
  • To enhance the CAE accuracy, the definition of material behavior is one of key influence on the result. In case of plastic material with fiber reinforcement, the anisotropic material behavior should be taken into account to increase of CAE accuracy. BASF has developed an innovative CAE tool, ULTRASIM$^R$, which is capable of generating material models of thermoplastic materials for structural simulation. ULTRASIM$^R$, not only the glass fiber orientation effect, but also the weld line effect, tensile-compression anisotropy, strain rate effect are combined in a non-linear material law, which will be evaluated in a unique failure criterion, thus resulting in an highly accurate CAE approach.

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Limit Loads for Piping Branch Junctions with Local Wall-thinning under Internal Pressure and In-plane Bending (감육이 존재하고 내압과 굽힘하중의 복합하중을 받는 T 분기관의 한계하중)

  • Han, Jae-Jun;Lee, Kuk-Hee;Kim, Yun-Jae;Lee, Sung-Ho;Park, Chi-Yong
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.299-304
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    • 2008
  • This paper presents plastic limit loads of piping branch junctions with local wall thinning under combined pressure and in-plane bending, based on systematic three-dimensional finite element limit analyses using elastic-perfectly plastic materials. An ideal branch junction without weld or reinforcement around the intersection is considered with two locations of wall thinning; one in the run pipe, and the other in the branch pipe. Based on FE results, effects of thinning geometries on plastic limit moments are quantified and simple approximations of plastic limit loads are proposed.

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Effect of Welding Variables for EBW Process in AISI 4130 by Taguchi Method (다구찌 방법을 이용한 AISI 4130재료에서 EBW공정의 용접 변수 영향)

  • Kim, Won-Hoon
    • Journal of Welding and Joining
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    • v.15 no.6
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    • pp.66-77
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    • 1997
  • In the present work, Taguchi method for electron beam welding(EBW) process in AISI 4130 steel plate has been adopted for investigating the contribution of effect of welding variables. $A L_8(2^7)$ orthogonal array is adopted to obtain the effect of adjustment parameters. The adjustment parameters consist of accelerating voltage, beam current, travel speed and focus currrent. And the quality features selected for the EBW process are bead width of weldment, reinforcement, penetration depth, undercut and area of weld metal. Variance analysis is performed in order to check the effect of adjustment parameters on EBW. The mechanical properties of electron beam welded joints for each heat treatment conditions are investigated in comparison with those of base metal, especially from the view point of tensile and impact properties.

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Seismic Performance Test of Concrete Column Reinforced with EPFT (EPFT 강관기둥으로 보강된 콘크리트 기둥의 내진성능실험)

  • Kim, Yu-Seong;Lee, Joon-Ho;Kim, Gee-Chul
    • Journal of Korean Association for Spatial Structures
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    • v.22 no.3
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    • pp.73-80
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    • 2022
  • Unlike the CFT retrofit method, The EPFT retrofit method, which fills the steel tube with engineering plastic, does not require a separate concrete forming work and is a lightweight seismic Retrofit Method. In this study, an prototype model of the EPFT was proposed, and to analyze the seismic performance, an independent specimens and a reinforced concrete column were fabricated to conduct a seismic performance test. As a result of loading test of the independent specimens, the strength was increased compared to the steel tube column without internal filling, and the ductility ratio did not significantly increase due to the falling off of the weld. As a result of loading test of the concrete reinforcement specimen, the strength, ductility ratio, and energy dissipation were increased, and the number of cracks by loading step decreased compared to the non-reinforced specimen.