• Title/Summary/Keyword: Weight-saving

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Effect of Radiation Intensity on Mechanical Properties of UV-cured Vinylester/Unsaturated Polyester Blend System (UV 경화가 비닐에스터와 불포화폴리에스터 블랜드 시스템의 물성 특성에 미치는 영향)

  • Lee, Jae-Rock;Kim, Young-Mi;Park, Soo-Jin
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.10a
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    • pp.269-272
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    • 2002
  • UV curing technology becomes important in various sectors of applications due to the high efficiency, environmental protection, and saving of energy. The effect of different proportion of vinylester (VE) and unsaturated polyester (UP) for VE/UP blend system was investigated in context of mechanical properties. The compositions of VE/UP blend were varied within 0:100, 20:80, 40:60, 60:40, 80:20, and 100:0 by weight percent. 1 wt% 1-hydroxy-cyclohexyl-phenyl-ketone was used as photoinitiator. The used intensity of UV light was in the range of $40~70 mW/\textrm{cm}^2$. The flexural strength of vinylester was not sensitive to the intensity of UV light. But the unsaturated polyester was very sensitive to the intensity of UV light. The flexural strength of vinylester was always superior to that of unsaturated polyester. The addition of the vinylester increased the flexural strength of blend system.

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Development of In-tank Pressure Regulator and Solenoid Valve (내장형 레귤레이터 및 솔레노이드 개발)

  • Lee, Jun-Hyuk;Lim, Tae-Hoo;Kim, Kyung-Nam;Shim, Sang-Hak
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.11a
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    • pp.188-191
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    • 2007
  • This paper shows the Development of In-tank pressure regulator and Solenoid Valve used in FCV(Fuel Cell Vehicle). We have developed new type of Regulator and Solenoid through analysis of the structure and characteristics of component of FCS(Fuel Cell System) from the advanced technology. Now it is possible to localize the component by making use of the development of Regulator and Solenoid made by us. Regulator and Solenoid is a equipment to control hydrogen pressure supplied into a stack. Therefore, outlet pressure, a flow of fluid and temperature are important parameters according to a inlet pressure. And leak test, endurance test and burst test should be done to guarantee the performance and safety of Regulator and Solenoid used in the fuel of high pressure. Also, Hydrogen friendly materials are applied to inner parts of the Regulator, Solenoid and weight reduction is done to cost saving in part not related to performance. As a result, we have proven the good performance and reliability in endurance of Regulator, Solenoid and will make an development in performance as well as durability to ensure industrialization.

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Bandgap capability of hybrid Kirigami inspired cellular structures

  • Del Broccolo, S.;Ouisse, M.;Foltete, E.;Scarpa, F.
    • Advances in aircraft and spacecraft science
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    • v.6 no.6
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    • pp.479-495
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    • 2019
  • Periodic cellular core structures included in sandwich panels possess good stiffness while saving weight and only lately their potential to act as passive vibration filters is increasingly being studied. Classical homogeneous honeycombs show poor vibracoustic performance and only by varying certain geometrical features, a shift and/or variation in bandgap frequency range occurs. This work aims to investigate the vibration filtering properties of the AUXHEX "hybrid" core, which is a cellular structure containing cells of different shapes. Numerical simulations are carried out using two different approaches. The first technique used is the harmonic analysis with commercially available software, and the second one, which has been proved to be computationally more efficient, consists in the Wave Finite Element Method (WFEM), which still makes use of finite elements (FEM) packages, but instead of working with large models, it exploits the periodicity of the structure by analysing only the unit cell, thanks to the Floquet-Bloch theorem. Both techniques allow to produce graphs such as frequency response plots (FRF's) and dispersion curves, which are powerful tools used to identify the spectral bandgap signature of the considered structure. The hybrid cellular core pattern AUXHEX is analysed and results are discussed, focusing the investigation on the possible spectral bandgap signature heritage that a hybrid core experiences from their "parents" homogeneous cell cores.

Cement Prefabricated Piped Making and Its Application on Agriculture Irrigation

  • Meng, Qingchang;Sun, Qingyi;Dang, Yongliang
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 1996.06c
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    • pp.212-218
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    • 1996
  • The concrete pipe used to distribute irrigation water to the right place now available is commonly made up of cement , sand, earth, pebble, etc. These materials with right ratio and right amount of water were mixed and squeezed through the pipe-making machine called vertical squeezed pipe-making machine, and then a cement prefabricated pipe is produced . This kinds of pipe has been expanding by leaps and bounds. Being little cement contents and low cost, the length of pipe is 1.0m or so with weight of 50kg, which is easy to be made and to be transported. The demolish pressure of it is 0.2 MPa or so, which meets the needs of agriculture irrigation . The buried pipe irrigation system, has been popularized in Jining Municipal , Shandong Province. By the year of 1995 , the irrigation area under pipe conveyancesystem usign this type of pipe has reached 74000 hectares. By calculation, about 27.7million ㎥ water, 2.88 million kWh power , 0.167 million man power and 1528 hectares cu tivated land will be saved one year, adding value of agriculture output increased by 10 million kg. The total economic benefits amount to 0.92 million US$ a year. The paper presents the pipe making course and its application on a large scale area.

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The Study of Glass Crystallization Mechanism Using Femtosecond Laser Pulse (극초단파레이저를 활용한 유리의 결정화 메커니즘 고찰)

  • Moon P.Y.;Yoon D.K.;Lee K.T.;Shin S.B.;Cho S.H.;Ryu B.K.
    • Transactions of Materials Processing
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    • v.15 no.3 s.84
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    • pp.213-219
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    • 2006
  • To improve the strength of glass is being studied in order to contribute to weight saving of flat panel displays. Generally, the strength achieved of glass-ceramics is higher as is the fracture toughness by the formation of a heterogeneous phase inside glass. In this study, Ag-doped $45SiO_2-24CaO-24Na_2O-4P_2O_5\;and\;70SiO_2-10CaO-24Na_2O-10TiO_2$ glasses were irradiated to strengthen by crystallization using femto-second laser pulse. XRD, Nano-indenter and SEM etc., irradiation of laser pulse without heat-treated samples was analyzed. Samples irradiated by laser had higher value($4.4{\sim}4.56^*10-3Pa$) of elastic modulus which related with strength of glass than values heat-treated samples and these are $1.2{\sim}1.5$ times higher values than them of mother glass. This process can be applicable to the strengthening of thinner glass plate, and it has an advantage over traditional heat-treatment and ion-exchange method.

Class Strengthening by Crystallization with Femto Second Laser Pulse (극초단파레이저를 활용한 결정화에 의한 유리의 강도 증진)

  • Moon P. Y.;Lee K. T.;Yoon D. K.;Ryu B. K.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.171-174
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    • 2005
  • To improve the strength of glass is being studied in order to contribute to weight saving of flat panel displays. Generally, the strength achieved of glass-ceramics is higher as is the fracture toughness by the formation of a heterogeneous Phase inside glass. In this study, Ag-doped $45SiO_2-24CaO-24Na_2O-4P_2O_5$ glasses were irradiated to strengthen by crystallization using femto-second laser pulse. UV/VIS, Spectroscope, XRD, nano-indenter and SEM etc. irradiation of laser pulse without heat-treated samples was analyzed. Samples irradiated by laser had higher value$(4.4\~4.56{\ast}10-3Pa)$ of elastic modulus which related with strength of glass than values heat-treated samples and these are $1.2\~1.5$ times higher values than them of mother glass. This process can be applicable to the strengthening of thinner glass plate, and it has an advantage over traditional heat-treatment and ion-exchange method.

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Fabrication of Ti/IrO2/Ta2O5 Electrode with High Electrochemical Activity and Long Lifetime (전기화학적 활성과 내구성이 높은 Ti/IrO2/Ta2O5 전극 제조)

  • Kim, Da-eun;Yoo, Jaemin;Lee, Yongho;Pak, Daewon
    • Journal of Korean Society on Water Environment
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    • v.33 no.1
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    • pp.34-39
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    • 2017
  • Under a corrosive environment, electrodes that are applied in the water-treatment system need not only very high electrochemical activity for fast reactions, but also high durability for cost saving. Therefore, the fabrication condition of iridium electrodes was examined to produce a more durable iridium electrode in this study. Tantalum was selected as a binder to enhance the durability of the iridium electrode. Investigation of the weight ratio between the catalyst and the binder to improve electrochemical activity was performed. Also, to compare the effect of the different coating amounts of the catalyst, the results of CV (Cyclic Voltammetry) and EIS (Electrochemical Impedance Spectroscopy) were discussed. Furthermore, an ALT(Accelerated Lifetime Test) was designed and applied to the electrodes to determine the conditions for highly durable electrode fabrication.

Shape Optimization of the Lower Control Arm using the Characteristic Function and the Fatigue Analysis (특성함수와 피로해석을 이용한 로워컨트롤암의 형상최적설계)

  • Park Youngchul;Lee Donghwa
    • Transactions of the Korean Society of Automotive Engineers
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    • v.13 no.1
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    • pp.119-125
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    • 2005
  • The current automotive is seeking the improvement of performance, the prevention of environmental pollution and the saving of energy resources according to miniaturization and lightweight of the components. And the variance analysis on the basis of structure analysis and DOE is applied to the lower control am. We have proposed a statistical design model to evaluate the effect of structural modification by performing the practical multi-objective optimization considering weight, stress and fatigue lift. The lower control arm is performed the fatigue analysis using the load history of real road test. The design model is determined using the optimization of acquired load history with the fatigue characteristic. The characteristic function is made use of the optimization according to fatigue characteristics to consider constrained function in the optimization of DOE. The structure optimization of a lower control arm according to fatigue characteristics is performed. And the optimized design variable is D=47 m, T=36mm, W=12 mm. In the real engineering problem of considering many objective functions, the multi-objective optimization process using the mathematical programming and the characteristic function is derived an useful design solution.

Flow Behavior of Laser Welded Boron Steel Sheet in Uniaxial Tension at Elevated Temperature (레이저 용접된 보론강판의 고온 인장 특성 평가)

  • Kim, D.;Kim, J.H.;Yoo, D.H.;Chung, K.;Kim, Y.;Lee, M.Y.
    • Transactions of Materials Processing
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    • v.20 no.5
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    • pp.362-368
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    • 2011
  • For the purpose of improving crashworthiness qualities and maximizing weight saving efficiency, TWB's(tailor welded blanks) of quench-hardenable boron steel sheet formed by hot stamping processes has been used for automotive BIW (body in white) applications. In this work, the flow behaviors of TWB of quench-hardenable boron steel sheet were investigated in uniaxial tension tests at elevated temperature. TWB's having a uniform thickness of 1.4mm were fabricated by laser welding. Specimens with two weld line directions were used to test the mechanical property and reliability of the weld zone. After heating at $950^{\circ}C$ for 5min, the specimens were subjected to tension test at 650, 700 and $800^{\circ}C$ with a strain rate of 0.01 /s and at $700^{\circ}C$ with strain rates of 0.01, 0.1 and 1/s. The ultimate strength of the weld zones was higher than that of the base materials at 650 and $700^{\circ}C$, but was similar to the base metal at $800^{\circ}C$. Fracture occurred at the base material at 650 and $700^{\circ}C$, but at the weld zone at $800^{\circ}C$.

On the Design of the Brackets without Flange in Ships' Structure (플랜지가 없는 선체 브라켓의 설계에 관한 연구)

  • Lee, Joo-Sung;Lee, Dong-Bu;Han, Doo-Hwan
    • Journal of the Society of Naval Architects of Korea
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    • v.43 no.2 s.146
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    • pp.197-205
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    • 2006
  • In general, brackets found at tank boundary are design according to the Classification Society Rule. Since much man power is needed in manufacturing the brackets stiffened by flange, it is necessary to suggest alternative designs, of which flanges are removed, through the rigorous structural analysis. In this paper non-linear structural analysis for brackets with and/or without flange have been carried out to examine their structural behavior and ultimate strengths. Alternative designs for brackets are suggested based on the results of ultimate strength analysis so that the alternative brackets have the similar level of strength and stiffness to the original brackets. It has been seen that the structural safety of alternative brackets proposed in this paper are beyond the appropriate level. The primary benefit of replacing the original brackets by the alternatives is the reduction of man power in manufacturing brackets and 10 to 15% weight saving can be expected in additional. This paper ends with some comments about the extension of the present study.