• Title/Summary/Keyword: Weight Saving

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The Development Plan of TTX Hybrid Carbody Structures and Study on Foreign Cases (TTX 하이브리드 차체 개발 방향과 국외 사례 분석)

  • Shin Kwang-Bok;Cho Se-Hyun;Lee Sang-Jin
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.04a
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    • pp.34-37
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    • 2004
  • Tilting trains could offer a low cost solution as they can be operated on existing track and attain higher speeds (as compared to conventional trains) thanks to a mechanism that tilts the vehicle body of the train when negotiating curves, thus giving it additional superelevation Also, the weight saving of the carbody structures of the tilting train is a significant problem to operate the tilting mechanism without failure and to minimize wear and tear on wheels and rails. Therefore, the TTX will be developed using hybrid design concept to match the challenging demands with respect to cost efficient lightweight design for carbody structures. Hybrid design helps to save production costs and to reduce the weight of carbodies.

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A Study on Conceptual Structural Design of Wing for a Small Scale WIG Craft Using Carbon/Epoxy and Foam Sandwich Composite Structure

  • Kong, Chang-Duk;Park, Hyun-Bum;Kang, Kuk-Gin
    • Advanced Composite Materials
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    • v.17 no.4
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    • pp.343-358
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    • 2008
  • This present study provides the structural design and analysis of main wing, horizontal tail and control surface of a small scale WIG (Wing-in-Ground Effect) craft which has been developed as a future high speed maritime transportation system of Korea. Weight saving as well as structural stability could be achieved by using the skin.spar.foam sandwich and carbon/epoxy composite material. Through sequential design modifications and numerical structural analysis using commercial FEM code PATRAN/NASTRAN, the final design structural features to meet the final design goal such as the system target weight, structural safety and stability were obtained. In addition, joint structures such as insert bolts for joining the wing with the fuselage and lugs for joining the control surface to the wing were designed by considering easy assembling as well as more than 20 years service life.

Evaluation of the Structural Integrity of a Sandwich Composite Train Roof Structure (샌드위치 복합재 철도차량 루프구조물의 구조안전성 평가)

  • Shin Kwang-Bok;Ryu Bong-Jo;Lee Jea-Youl;Lee Sang-Jin;Jo Se-Huen
    • Proceedings of the KSR Conference
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    • 2005.11a
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    • pp.338-343
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    • 2005
  • We have evaluated the structural integrity of a sandwich composite train roof which can find a lightweight, cost saving solution to large structural components for rail vehicles in design stages. The sandwich composite train roof was 11.45 meter long and 1.76 meter wide. The reinforced frame was inserted in sandwich panels to improve the structural performance of train roof structure and had the shape of hollow rectangular box. The finite-element analysis was used to calculate the stresses, deflections and natural frequencies of the sandwich composite train roof against the weight of air-condition system. The 3D sandwich FE model was introduced to simulate the hollow aluminum frames which jointed to both sides of the sandwich train roof. The results shown that the structural performance of a sandwich composite train roof under load conditions specified was proven and the use of aluminum reinforced frame was beneficial with regard to weight savings in comparison to steel reinforced frame.

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Characteristic of Insulation with Moisture Content Light-weight Inorganic Foam Ceramic Board (경량무기발포 세라믹보드 및 무기단열재의 함수율에 따른 단열특성)

  • Shin, Hyeon-Uk;Song, Hun;Chu, Yong-Sik;Lee, Jong-Kyu
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2013.11a
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    • pp.198-199
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    • 2013
  • To prevent energy waste in buildings used heat insulator. Heat insulator materials can be classified inorganic and organic. The inorganic material has lower water resistance. The inorganic material is heavy and worse thermal performance than organic materials. Technologies on energy saving and materials used in curtain walls have progressed with increase of high-rise and large buildings. However, there is little study to explain water resistance performance of the curtain walls. This study focused on evaluation of insulation of inorganic materials and performance evaluation by thermal conductivity.

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A Study on Fuel Saving Measure by Fuel Efficiency Analysis Associated with Weight. (중량에 따른 연료효율 분석을 통한 연료 절감 방안 연구)

  • Lee, Jun-Oh;Jeon, Je-hyung;Park, Jeongmin
    • Journal of the Korean Society for Aviation and Aeronautics
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    • v.26 no.4
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    • pp.142-148
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    • 2018
  • In recent years, Korea's aviation industry has been developing rapidly due to the emergence of low-cost airlines. In order to survive in such competition, airlines are making various efforts to save the operation cost as much as possible. Fuel costs account for more than 25% of operating costs. For airlines, reducing aircraft fuel costs is an important part of improving profitability. In this study, analyzing the difference weight between flightplan and W&B Manifest for calculated the fuel that was unnecessarily loaded. As a method to calculate the unnecessary fuel was used by Airbus company flight planning program.

Optimization of Spacecraft Structure by Using Coupled Load Analysis (연성하중해석을 이용한 위성체 구조부재의 최적화)

  • Hwang, Do-Soon;Lee, Young-Sin;Kim, In-Gul
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.30 no.4
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    • pp.106-113
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    • 2002
  • In spacecraft system, structure subsystem has the mission of supporting all the components safely under various space environmental conditions. The safety of spacecraft structure is finally verified from the coupled load analysis, which is a branch of load analysis which combines the launch vehicle and satellite. This study introduces the optimization algorithm to reduce the weight of spacecraft structure under launch environmental conditions directly. The acceleration responses are obtained by the introduction of coupled load analysis, which lead to check the failure of spacecraft structural members. The results show a 12% saving of structural weight and this saving is mainly driven by the thickness of honeycomb core, which strongly affects the natural frequencies of platforms and panels.

Effect of Latex Coated Urea on Growth and Yield in Rige Direct Dry Seeding for Water-saving Rice Culture (벼 휴립건답직파 절수재배시 완효성비료 효과)

  • Jae Kil Lee;Moon-Hee Lee
    • KOREAN JOURNAL OF CROP SCIENCE
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    • v.47 no.3
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    • pp.221-225
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    • 2002
  • This study was conducted to identify the effects of slow release fertilizer (LCU) on ridge direct seeding on dry paddy of rice as an irrigation water-saying cultural system. During 1999-2000, a series of experiments was carried out at field (Chonbuk series) of the National Honam Agricultural Experiment Station, RDA using Dongjinbyeo. Plant height and culm length during the total growth duration were the longest and panicle umber per $m^2$ was the highest in 100% LCU application rate. Leaf area index and top dry weight were the highest in the 100% LCU application rate. They increased as more LCU was applied. Nitrogen uptake was the highest in 100% LCU application, and N use efficiency was the highest in LCU 60% + FP (fertilization at panicle formation stage) 20% application. Milled rice yield was 7% higher in 100% LCU application rate than that of conventional N application. Ripened grain rate and 1,000-grain weight of brown rice did not differ, but panicle number per $m^2$ and grain number per m2 were the highest at 100% LCU application.

Verification of Weight Effect Using Actual Flight Data of A350 Model (A350 모델의 비행실적을 이용한 중량 효과 검증)

  • Jang, Sungwoo;Yoo, Jae Leame;Yo, Kwang Eui
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.50 no.1
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    • pp.13-20
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    • 2022
  • Aircraft weight is an important factor affecting performance and fuel efficiency. In the conceptual design stage of the aircraft, the process of balancing cost and weight is performed using empirical formulas such as fuel consumption cost per weight in estimating element weight. In addition, when an airline operates an aircraft, it promotes fuel efficiency improvement, fuel saving and carbon reduction through weight management activities. The relationship between changes in aircraft weight and changes in fuel consumption is called the cost of weight, and the cost of weight is used to evaluate the effect of adding or reducing weight to an aircraft on fuel consumption. In this study, the problems of the existing cost of weight calculation method are identified, and a new cost of weight calculation method is introduced to solve the problem. Using Breguet's Range Formula and actual flight data of the A350-900 aircraft, two weight costs are calculated based on take-off weight and landing weight. In conclusion, it was suggested that it is reasonable to use the cost of weight based on the take-off weight and the landing weight for other purposes. In particular, the cost of weight based on the landing weight can be used as an empirical formula for estimating element weight and optimizing cost and weight in the conceptual design stage of similar aircraft.

The Analysis on the Effect of Oil Price on the Energy Efficiency: Focusing on the Energy Saving Investment of Korean Manufacturing Industry (유가변동이 에너지효율성에 미치는 영향 분석: 우리나라 제조업의 에너지 절약투자액을 중심으로)

  • Yang, Kyung-Chul;Kwon, O-Sung
    • Journal of the military operations research society of Korea
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    • v.35 no.2
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    • pp.99-117
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    • 2009
  • Energy is essential factor of production for a firm to produce goods and services. If so, what is the condition of maintaining profit of a firm when energy price is going up? In conclusion, the condition is that the rate of productivity improvement should be greater than the rate of energy price increase. To put this concretely, when the elasticity of energy price as to the productivity improvement is greater than the weight of the energy cost on to the total revenue of the firm, the firm can escape the negative effect of energy price increase. This is that, saying that once more, the firm have to reduce the energy cost or promote energy efficiency to maintain appropriate or sufficient profit when energy price is going up fast. Therefore, in this study we will analyze the effect of the oil price increase on the energy saving investment and that of energy saving investment on the energy efficiency in the field of Korean manufacturing industry. In doing so, this study could show that the effect of energy price increase on the energy efficiency of the firm and the factor of that mechanism.

Development of CNC Extruder for Variable Cross-Section Extrusion Process and its Applied Research (가변단면 압출기 개발 및 응용 연구)

  • Choi, H.J.;Lim, S.J.;Shin, H.T.;Choi, S.
    • Transactions of Materials Processing
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    • v.17 no.2
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    • pp.130-134
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    • 2008
  • Resource and energy saving is a very important practice for the future as well as for today. Weight saving of structural parts, which are formed by extrusion, plays a key role in manufacturing field. The cross-sections of extruded parts with industrial aluminum are constant in the axial direction by conventional extrusion method. Especially, these aluminum parts used and manufactured in the car industry need other processes to vary the cross-section in the axial direction. However, applications of these parts are often limited by high cost. If the cross-section of the parts is variable by only extrusion with newly developed method, the application of extruded aluminum parts will actually increase. Therefore, a new CNC extruder that can control the section area of a car part was invented for the first time in the nation. Using the extrusion machine, the experiment was performed to validate its workability during the variable section extrusion process. Also, numerical analysis was carried out to investigate the flow mode with different speeds of main ram and various pocket shapes of a die-set in the variable section extrusion process.