• Transactions of the Korean Society of Mechanical Engineers
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• v.19 no.3
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• pp.639-646
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• 1995

The objective of this study is to minimize the weight of a damped anisotropic roto-bearing system considering whirl natural frequency and stability. The system is modeled as an assemblage of rigid disks, flexible shafts and discrete bearings. The system design variables are the crosssectional areas of shaft elements and the properties of bearings. To analyze the system, the polynomial method which is derived by rearranging the calculations performed by a transfer matrix method is adopted. For the optimization, the optimization software IDOL (Integrated Design Optimization Library) which is based on the Augmented Lagrange Multiplier (ALM) method is employed. Also, an analytical design sensitivity analysis of the system is used for high accuracy and efficiency. To demonstrate the usefulness of the proposed optimal design program incorporating analysis, design sensitivity analysis, and optimization modules, a damped anisotropic rotor-bearing system is optimized to obtain 34$ weight reduction.

• Transactions of the Korean Society of Automotive Engineers
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• v.22 no.4
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• pp.46-54
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• 2014

The hollow design of a railway axle is one of the most effective methods to reduce the weight of an axle. However, the conventional hollow axle has the limitation of a lightweight design because it has the same bore diameter along the axial position. The new type of railway axle, the tapered inner surface railway axle, has a different inner diameter between the journal bearing seat and wheel seat. This design method is one way to increase the weight reduction possibility. The purpose of the present study is to establish and evaluate the design of the tapered inner surface railway axle. The case study and Finite Element Method(FEM) are applied to evaluate the strength of the lightweight railway axle according to the European Norm(EN 13103). Finally, the best design case for reducing the weight of the axle is drawn from the results of the case study.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.8 no.4
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• pp.136-142
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• 2009

The vehicle's light-weight technology is divided into optimization of structure geometric and material. Structure geometric optimization and improvement of materials has examined to be power-train and maintenance on the severe condition. The core technology of Special vehicle's light-weight is constitute by Drop box, Axle and Final reduction gear. Technology and product of the parts is high to overseas and import dependency. We will want to examine the possibility of light-weight for the Axle Case and Drop box-connections. In this research, conventional design of excess weight will inhibit the mobility and fuel efficiency. Through the improvement of Axle material, we saw the possibility reducing weight. If you use the results of these studies, it will be available to domestic production technology and reducing weight of RV car, Dump truck, Track crain, etc.

• Proceedings of the KSME Conference
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• 2008.11a
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• pp.571-575
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• 2008

An engine cradle is a quite important structural assembly for supporting the engine, suspension and steering parts of vehicle and absorbing the vibrations during the drive and the shock in the car crash. Recently, the engine cradle having structural stiffness enough to support the surrounding parts and absorbing the shock of collision has been widely used. The hydroforming technology may cause many advantages to automotive applications in terms of better structural integrity of parts, reduction of production cost, weight reduction, material saving, reduction in the number of joining processes and improvement of reliability. We focus on increasing the durability and the dynamic performance of engine cradle. For realizing this objective, several optimization design techniques such as shape, size, and topology optimization are performed. This optimization scheme based on the sensitivity can provide distinguished performance improvement in using hydroforming.

• Journal of The Korean Society of Agricultural Engineers
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• v.52 no.3
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• pp.113-120
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• 2010

Reduction factor for installation damage required to calculate design strength of geogrid used in MSEW(mechanically stabilized earth wall) design is usually obtained in the field test simulating real construction condition. However, damages occurred in geogrid during backfill work are influenced by many factors such as polymer types, unit weight per area, backfill construction method and gradation of backfill material and field test considering these factors demand lots of time and costs. In this study, factors affecting installation damage are analyzed and empirical method to evaluate reduction factor for installation damage using maximum particle size in backfill material is suggested.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.21 no.2
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• pp.344-348
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• 2012

The knuckle crane design in Korea has been performed by assuming a cantilever beam type structure and numerically analyzing design data and finally improving the stiffness by replacing material. In our study, a complete finite element model of the knuckle crane is constructed and finite element analysis is conducted using Optistruct. Structural optimization to reduce the weight of the knuckle crane is processed by applying maximum loading condition at the largest radius of motion, which is the worst case of loading condition. As the results, existing over stiff design in a knuckle crane is corrected to meet a desired design limit and overall weight is reduced, which eventually leads to a reduction of $CO_2$ emission.

• Transactions of the Korean Society of Mechanical Engineers
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• v.19 no.1
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• pp.301-309
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• 1995

Shape optimal design of an excavator boom to minimize weight can be formulated as a nonlinear programming problem with an automesh refinement carried out by using the finite element method. The design variables are the radii and the coordinates of the circle to describe the excavator boundary shape. In addition to the displacement and stress constraints, geometric constraints are imposed such that the nodes cannot cross the certain range. The optimum design is obtained by using the PLBA nonlinear programming code. The sensitivity derivatives are calculated using the semi-analytical scheme. Numerical results of an excavator boom show potential for weight reduction of 4.4%(65.6 kgf) when considering the displacement, stress and geometric constraints.

• Proceedings of the KSME Conference
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• 2001.11a
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• pp.772-777
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• 2001

The gas-assisted injection molding process is often perceived to be unpredictable, because of the extreme sensitivity of the gas. Since a slight change in design or process parameters can significantly change the resulting gas penetration, few designers and molders have the level of experience with the new gas-assisted injection molding process required for the development of new parts. This paper is concerned with the unified molding for a thick cosmetic chest by using gas-assisted injection molding. CAE analysis was carried out to design the part and the gas channel without inducing sink marks. And based on the part weight measurement, the processing parameters to control gas penetration percentage were chosen through the method of design of experiments. A thick cosmetic chest was successfully produced using the gas assist technology. The sink mark issue associated with the conventional injection molded parts was resolved. Weight savings and cycle-time reduction were also achieved.

• Proceedings of the KSR Conference
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• 2010.06a
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• pp.996-999
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• 2010

Aluminium extruded panel is the most important element for sound insulation in a express train. However, comparing with the flat plate with the same weight, the extruded panel shows remarkably low sound transmission loss above the 1st local resonance frequency, which is determined by the dimension of the core structure. Preceding study showed the possibility of the improvement of sound insulation performance by properly designing the core dimension. By the proper core design, local resonance frequency shifts to higher frequency region without any reduction of bending or torsional strength and without any weight increase. Based upon this result, this study investigates in detail the design modification of the core structure of the aluminium extruded panel used in a express train under development, in aspect of sound insulation. Design result is compared with those of other developed models.

• Journal of the Korean Society of Safety
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• v.15 no.2
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• pp.22-30
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• 2000

The sub-frame of passenger car begins to be used widely for the safety of passengers. Conventional design of the sub-frame comprises 22parts, and it requires quite complicated production processes. In this papers, the sub-frame is designed with TWB(Tailor Welded Blanks) to improve stiffness, to reduce weight and to simplify the manufacturing process. To design the proper structure, structural analysis and crash analysis are executed about the conventional design and TWB applied design. A prototype TWB applied sub-frame is manufactured using mash-seam welded TB(Tailored Blanks). Comparing with the conventional sub-frame, the TWB applied sub-frame has 30% weight reduction and 17% increasement of structural stiffness in average.