• Title/Summary/Keyword: Wedge-type

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Shape Design of the U-Type Wedge of the Rail Clamp for a Container Crane (컨테이너 크레인용 레일클램프의 U형 쐐기 형상설계)

  • Han, D.S.;Han, G.J.
    • Journal of Power System Engineering
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    • v.13 no.6
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    • pp.117-122
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    • 2009
  • The wedge type rail clamp compresses the rails with small clamping force at first, and with large clamping force when the wind speed increases because of the wedge working. If the supporter is not installed in the rail clamp with V-type wedge when the wind speed increases more and more, the structure will occur overload which leads the structure to fracture. But in the clamp with U-type wedge the supporter is not necessary because the tangential angle of the wedge increases as the sliding distance increases. The proper shape of U-type wedge is determined by the initial clamping force and the tangential angle of the wedge. Accordingly we, first carry out the finite element analysis in order to analyze the relation between the sliding distance and the wedge angle. Next we suggest the proper shape of U-type wedge as analyze the relation between the radius of curvature and the sliding distance.

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Study on the Wedge Angle of Wedge Type Rail Clamp for Container Crane (컨테이너 크레인용 쐐기형 레일 클램프의 쐐기각에 대한연구)

  • Han, Geun-Jo;Lee, Ho;Sim, Jae-Jun;Han, Dong-Sub;An, Chan-Woo;Jeon, Young-Hwan
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.9
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    • pp.119-126
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    • 2004
  • In this paper, we design a wedge type rail clamp which can protect container crane from a sudden strong blast with constant clamping force regardless of the operating period. When we design wedge type rail clamp, it is important to determine the angle of wedge and analyze a contact condition of roller and wedge so that we might develop a wedge type rail clamp for parking devices of port cargo working system with variable capacity. Therefore, this paper suggests a process to decide wedge angles within feasible range which could be obtained using load analysis and FEA of wedge type rail clamp

Load analysis of Wedge type Rail Clamp (쐐기형 Rail Clamp의 하중분석)

  • Han, Geun-Jo;Ahn, Chan-Woo;Kim, Tae-Hyong;Shim, Jae-Joon;Han, Dong-Seop;Lee, Ho
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.1-6
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    • 2003
  • In this paper, we design a wedge type rail clamp which can protect container crane from wind with constant clamping force regardless of the operating period. When we design wedge type rail clamp. it is important to determine the angle of wedge and analyze a contact condition of roller and wedge so that we might develop a rail clamp with variable capacity. Therefore, this paper suggest a process to decide wedge angles within feasible range which could be obtained using load analysis and FEA of wedge type rail clamp.

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A Novel Skewed-Type Iron Slot Wedge for Permanent Magnet Synchronous Generators for Improving Output Power and Reducing Cogging Torque

  • Kang, Sun-Il;Moon, Jae-Won;You, Yong-Min;Lee, Jin-Hee;Kwon, Byung-Il
    • Journal of Electrical Engineering and Technology
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    • v.10 no.1
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    • pp.243-250
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    • 2015
  • This paper proposes a novel skewed-type iron slot wedge that can improve both the cogging torque and the output power of a permanent magnet synchronous generator (PMSG). Generally the open slot structure is adopted in a PMSG due to its convenient winding work, but the high cogging torque is undesired. Firstly, an iron slot wedge was utilized to reduce the cogging torque of an open slot type PMSG. However, the output power of the machine decreased rapidly with this method. Thus, a proposed skewed type iron slot wedge is presented to improve the output power as well as the cogging torque as compared to the open slot type. Shape optimization of the skewed-type iron slot wedge is performed to simultaneously maximize the output power and reduce the cogging torque. The Kriging model based on the Halton sequence method and a genetic algorithm are used to optimize the design.

The Effect of Clamping Angle of a Locker on the Clamping Force of the Wedge Type Rail Clamp (Locker 의 물림각이 쐐기형 레일클램프의 압착력에 미치는 영향 평가)

  • Han D.S.;Lee S.W.;Han G.J.;Ahn C.W.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.1042-1045
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    • 2005
  • The wedge type rail clamp has the operating mechanism: First, the jaw pad clamps a rail with small clamping force. Next as the wind speed increases, the clamping force of the Jaw pad Is Increased by the wedge. The initial clamping force of a jaw pad was determined by the clamping angle of a locker. In this study, we carried out the finite element analysis to evaluate the relationship between the clamping angle of a locker and the clamping force of a jaw pad with respect to the design wind speed, such as 2, 4, 6, 8, and 10m/s, we adopted the wedge type rail clamp fur 50tons class container crane with the wedge angle of $10^{\circ}$.

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A Study on Forming Characteristics in Plate Type Cross Rolling Process (평판형 전조압연의 성형특성 연구)

  • Yoon D. J.;Lee G. A.;Lee N. K.;Choi S.;Lee H. W.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.05a
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    • pp.329-332
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    • 2005
  • Cross rolling process is one of incremental forming processes to form an axi-symmetric shaped metal component. It can be classified into two types according to the shape of dies, which are a drum type (roll type) and a plate type (straight type). It can also be classified into a wedge type and a ramp type processes according to deformation characteristics of a material. The ramp type die is applied to plate type cross rolling process in cold forming process for forming of teeth of gear or bolt, while the wedge type die is generally utilized to drum type and plate type cross rolling processes in hot forming process. A shape of the ramp type die is usually same as final shape of a product at every section of a progressing direction, while the shape of the wedge type die has different shapes in a progressing direction. In this paper, a rolling of neck part in a ball stud component has been carried out using the plate type cross rolling process with a ramp shaped die. Forming characteristics have been performed using finite element analysis in order to obtain a proper preform for the ramp type plate cross rolling process.

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A Study on Wedge Angles of Wedge-type Rail Clamp for Preventing Jaw from Rotating (쐐기형 레일 클램프에서 조(jaw)의 회전을 방지하기 위한 적정 쐐기각에 대한 연구)

  • Shim J. J.;Lee S. W.;Han D. S.;Park J. S.;Jeon Y. H.;Lee H.;Han G. J.;Ahn C. W.
    • Journal of Navigation and Port Research
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    • v.29 no.8 s.104
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    • pp.735-740
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    • 2005
  • In this paper, we designed a wedge type rail-clamp which can protect container crane from sudden wind blast with constant clamping force regardless of the operating period. When we design wedge type rail clamp, it is important to determine an angle of wedge which prevent rotating of jaw and for smooth operation when wind blows. Therefore, this paper suggest a process to decide an angle of wedge within proper range obtained by experimental analysis as well as FEA of the wedge type rail clamp. A model with $6^{\circ}$ wedge angle is the most proper model to use in rail clamp bemuse it generated satisfactory clamping force and rotating angle underdesign specification.

Creative Design of the Wedge Type Rail Clamp to set the Initial Clamping Force (초기압착력 설정을 위한 쐐기형 레일클램프의 창의적 설계)

  • Han, Dong-Seop;Kim, Yong;Lee, Seong-Wook;Han, Geun-Jo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.6 no.3
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    • pp.58-64
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    • 2007
  • The clamping force of a jaw pad is determined by the displacements of main part when two lockers are locked, after the clamping angle of a locker was set up in the wedge type rail clamp for a container crane. In this time, if the resistance of wedge frame generates due to several factors, the clamping angle of a locker to display the initial clamping force will be changed because of the reduction of displacement of extension bar. This resistance is determined by the eccentric distance between the roller and the wedge, and by the gap between the wedge frame and outer frame. In this study we measured the tensile force of both extension bar through the performance test of the prototype rail clamp in order to evaluate the effect of the resistance of wedge frame on the clamping force of the wedge type rail clamp.

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The Design of Supporter to Prevent Overclamping in Wedge Type Rail clamp (쐐기형 레일클램프의 과클램핑 방지를 위한 지지장치 설계)

  • 한근조;안찬우;전영환;심재준;한동섭;김병진
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1446-1449
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    • 2003
  • In this study we analyze operation principle of wedge type rail clamp using in the harbor and when wind force applies to container crane, we calculate deformation in each part of rail clamp. As a result of calculation, we will design rail clamp supporter that forbid overload to be applied at rail clamp according to adjust climbing wedge distance of roller. It would be adapted various container capacity and wind velocity.

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A Study on the Sliding Distance and the Proper Position of Supporter with respect to the Wedge Angle in the Wedge Type Rail Clamp

  • Han, Dong-Seop;Han, Geun-Jo;Lee, Seong-Wook
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2006.10a
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    • pp.115-120
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    • 2006
  • The rail clamp is the device to prevent the crane slips along rails from the wind blast as well as to locate a container crane in the set position in operating mode. In this study we conduct the research for the sliding distance of rail clamp and the proper position of supporter with respect to the wedge angle in the wedge type rail clamp. The sliding distance to display the clamping force of the jaw pad corresponding to the design wind speed criteria is determined by the total displacement of the rail clamp at the roller center and the wedge angle. And the supporter is the device to prevent the overload which is applied on each part of the rail clamp by wind speed increment, because a clamping force is generated by the sliding of the wedge due to the wind. Accordingly the position of the supporter to prevent the overload is determined by analyzing the forces applied to the rail clamp. In order to analyze the sliding distance and the proper position of supporter with respect to the wedge angle as the wind speed is 40m/s, 5-kinds of wedge angles, such as 2, 4, 6, 8, $10^{\circ}$, were adopted as the design parameter.

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