• Title/Summary/Keyword: Wear coefficient

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Development of Wear Equation according to Friction Coefficient and Temperature using a Dual Leaf-Spring in the Sliding Test (판스프링을 사용한 마모실험에서 마찰계수와 마찰온도를 고려한 마모식의 개선)

  • Kim, Jung-Hyun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.5 no.1
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    • pp.19-26
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    • 2006
  • The wear behavior as the hardness of the sliding elements on the dry wear has been investigated using a dual leaf-spring. The materials of the specimens are used as ten kinds along their hardness. In this study, both upper and lower specimens have been used the same materials. Using experimental data, we figured the relationship between wear coefficient and friction coefficient, and the relationship between wear coefficient and friction temperature. Also we combined friction temperature and friction coefficient instead of wear coefficient. We substituted this into wear equation of Archard. The result had been derived a newly wear equation in using dual leaf-spring wear system.

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A dry wear behavior as hardness difffrence in a dual disc on disc sliding wear tests (디스크 언 디스크 시스템에서 경도에 따른 건식 마모거동)

  • Kim Junghyun
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.5
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    • pp.16-23
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    • 2004
  • The wear behavior as the hardness of the sliding elements on the dry wear has been investigated using a disc on disc configuration. The materials of the specimens are used as ten kinds along their hardness. In this study, both upper and lower specimens have been used the same materials. Using experimental data, we figured the relationship between wear coefficient and friction coefficient, and the relationship between wear coefficient and friction temperature. Also we combined friction temperature and friction coefficient instead of wear coefficient. We substituted this into wear equation of Archard. The result had been derived a newly wear equation in disc on disc wear system.

DETERMINATION OF TRANSIENT WEAR DISTANCE IN THE ADHESIVE WEAR OF A6061 ALUMINIUM ALLOY REINFORCED WITH ALUMINA PARTICLES

  • Yang, L.J.
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.217-218
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    • 2002
  • An integrated adhesive wear model was proposed to determine the transient wear and steady-state wear of aluminium alloy matrix composites. The transient wear volume was described by an exponential equation, while the steady-state wear was governed by a revised Archard equation, in which both the transient wear volume and transient sliding distance were excluded. A mathematical method was developed to determine both the transient distance and the net steady-state wear coefficient. Experimental wear tests were carried out on three types of commercial A6061 aluminum alloy matrix composites reinforced with 10%, 15% and 20% alumina particles. More accurate wear coefficient values were obtained with the proposed model. The average standard wear coefficient, as determined by the original Archard equation, was found to be about 51% higher.

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Friction and Wear Behavior of Carbon/carbon Composite Materials and its Application to a Neural Network (탄소/탄소 복합재료의 마찰 및 마모 거동과 신경회로망에의 적용에 관한 연구)

  • 류병진;윤재륜;권익환
    • Tribology and Lubricants
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    • v.10 no.4
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    • pp.13-26
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    • 1994
  • Effects of resin contents, number of carbonization, graphitization, sliding speed, and oxidation on friction and wear behavior of carbon/carbon composite materials were investigated. Friction and wear tests were carried out under various sliding conditions. An experimental setup was designed and built in the laboratory. Stainless steel disks were used as the counterface material. Friction coefficient, emperature, and wear factor were measured with a data acquisition system. Wear surfaces were observed by the scanning electron microscope. It has been shown that the average friction coefficient was increased with the sliding speed in the range of 1.43~6.10 m/s, but it as decreased in the range of 6.10~17.35 m/s. Specimens prepared by different numbers of carbonization. showed variations in friction coefficient and friction coefficient of the graphitized specimen was the highest. Friction coefficients depended on contribution of the plowing and adhesive components. As the number of carbonization was increased, wear factor was reduced. Wear factor of the graphitized specimens dropped further. In the case of graphitized specimens, sliding speed had a large influence on wear behavior. When the tribological experiments were conducted in nitrogen atmosphere, the wear factor was decreased to two thirds of the wear factor obtained in air. It is obvious that the difference was affected by oxidation. Results of friction and wear tests were applied to a neural network system based on the backpropagation algorithm. A neural network may be a valuable tool for prediction of tribological behavior of the carbon/carbon composite material if ample data are present.

A Study on the Effects of Friction and Wear Properties of PTFE Composites for Oil Free Air Compressor (무급유공기압축기 개발을 위한 PTFE계 복합재료의 마찰마모 특성에 관한 연구)

  • 김용직;정하돈;김윤해
    • Journal of Advanced Marine Engineering and Technology
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    • v.24 no.1
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    • pp.67-74
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    • 2000
  • Recently, PTFE-polymide composites are being used self-lubricating parts for industrial field. Thus, this study is mainly concerned with friction and wear properties for the piston ring of non-lubricating air compressor which made of PTFE-polymide composites. The friction and wear test was carried out for the different composition ratio under the atomsphere room temperature and constant load of 7.69N and their friction and wear properties were compared with each other at various sliding speed. notable results are summarized as follows. PTFE 100% showed that friction coefficient was almost same values at 0.94 and 1.88m/s but the value was decreased at 2.83m/s because the friction temperature is higher than low speed. PTFE 80%-PI 20% showed the lowest mean friction coefficient at 2.83m/s. PTFE 20-PI 80% showed the highest friction coefficient at 0.94m/s and the value was decreased at high speed but the value is higher than other materials except PTFE 100 %. PI 100% showed the highest friction coefficient at 0.94 and 1.88m/s becuase adhesive wear mainly occurred that speed. PTFE 100% showed highest specific wear rate on the whole. Specific wear rate of PTFE 80%-PI 20% was almost the same value with PTFE 20%-PI80%. PI 100%showed the lowest value at high sliding speed because the friction surface was thicken and carbonated by high friction temperature.

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Wear Properties of Epoxy Matrix Nanocomposites (에폭시 기지 나노복합재료의 마모 특성)

  • Kim, J.D.;Kim, H.J.;Koh, S.W.;Kim, Y.S.
    • Journal of Power System Engineering
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    • v.14 no.6
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    • pp.83-88
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    • 2010
  • The wear behavior of epoxy matrix composites filled with nano sized silica particles is discussed in this paper. Especially, the variation of the coefficient of friction and the wear resistance according to the change of apply load and sliding velocity were investigated for these materials. Wear tests of pin-on-disc mode were carried out and the wear test results exhibited as following ; The epoxy matrix composites showed lower coefficient of friction compared to the neat epoxy through the whole sliding distance. As increasing the sliding velocity the epoxy matrix composites indicated lower coefficient of friction, whereas the neat epoxy showed higher coefficient of friction as increasing the sliding velocity. The specific friction work of both materials were increased with apply load. In case of the epoxy matrix composites, the running in periods of friction were reduced as increase in apply load. The epoxy matrix composites were improved the wear resistance by adding the nano silica particles remarkably. It is expected that the load carrying capacity of the epoxy matrix composites will be improved by increase of Pv factor.

A study on abrasive wear characteristics of side plate of FRP ship (FRP 선박 외판재의 연삭마모 특성에 관한 연구)

  • Kim, Byung-Tak;Koh, Sung-Wi
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.44 no.3
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    • pp.250-256
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    • 2008
  • Generally the side plate materials of FRP ship are composed of glass fiber and unsaturated polyester resin composites(GFRP composites). In this study, the effect of applied load and sliding speed on friction and wear characteristics of these materials were investigated at ambient temperature by pin-on-disc friction test. The cumulative wear volume, friction coefficient and wear rate of these materials for SiC abrasive paper were determined experimentally. The cumulative wear volume showed a tendency to increase nonlinearly with increase of sliding distance and was dependent on applied load and sliding speed for these composites. The friction coefficient of GFRP composites was increased as applied load increased at same sliding speed in wear test. It was verified by SEM photograph of worn surface that major failure mechanisms were microfracture, deformation of resin, cutting and cracking.

Wear Characteristics on Friction Velosity and Force of Plasma Sprayed Ceramic Coating Layer (마찰속도와 마찰력의 변화에 따른 세라믹 용사 코팅재의 마모특성)

  • Kim, G.S.;Kim, S.I.
    • Journal of Power System Engineering
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    • v.6 no.4
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    • pp.56-61
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    • 2002
  • This study is to investigate the wear behaviors of thermally sprayed ceramic coating by a pin-on-disk wear testing machine. The test specimens were plasma sprayed TiO2 coating material on carbon steel substrate(S45C) with Ni-4.5%Al alloy bond coating. Wear characteristics, friction coefficient and wear rates, were conducted at the three kinds of loads and velosities. Wear environments were dry and lubrication friction. The friction coefficients of TiO2 coating specimen in dry friction were almost same according to increase the friction velocity. The wear rate increased when the friction force is high. In lubrication friction, the wear hardly occured and friction coefficient was about 0.1. The adhesiveness of TiO2 in lubrication friction is larger than that in dry one.

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The Analysis for Surface Hardening by Repeated Sliding Contact (반복 미끄럼 접촉에 의한 표면층의 경화에 대한 해석)

  • 박준목;김석삼
    • Tribology and Lubricants
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    • v.13 no.4
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    • pp.71-78
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    • 1997
  • Wear is affected by numerous factors-contact load, sliding velocity and distance, friction coefficient, material properties and environmental conditions. Among these wear factors, surface hardness is one of very important factors to determine wear. But surface hardness is varied by work hardening during repeated sliding contact. In this reason wear rate is increased or decreased with varying surface hardness, and transition of wear mechanism is happened. In this study, the surface hardening by accumulating residual stress was analyzed by considering the repeated sliding Hertzian contact model. The results showed that surface hardness was increased with increasing contact load, friction coefficient and contact number. And the depth of hardening layer, plastic layer and elastic layer depended upon contact load and number, but they didn't depend upon friction coefficient. The predicted surface hardness was about 1.5-1.8 times as hard as the material.

Wear Behavior of Al/SiC in Thermal Spray Process (알루미늄 판 표면에 용사된 Al/SiC의 마모 거동)

  • Kim, H.J.;You, M.H.;Lee, S.H.;Lee, K.J.
    • Journal of Power System Engineering
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    • v.10 no.2
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    • pp.111-116
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    • 2006
  • Tribologcal property of the ceramics used in severe condition was investigated and both $Al_2O_3$ ball and Al/SiC composite made by thermal spray process[TSP] were used as a specimen in this study. Four kinds of material couple in ball and disk specimens were tested in the dry condition by using ball-on-disk type tribo-tester. Friction coefficient, surface roughness, wear rate, and photograph of the worn surface were investigated. Generally, High SiC contents[$40{\sim}50%$] specimens showed very low friction coefficient below 0.05 and little wear rate in dry condition. And also, low SiC contents[0%] specimens showed a moderate wear rate and high coefficient of friction at the same condition.

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