• 제목/요약/키워드: Waste Pulp

검색결과 139건 처리시간 0.026초

전산모사기법과 WRDF를 활용한 ONP 재활용 공정의 용수 및 오염부하 절감 방안에 관한 연구 (Methods for the Reduction of Consumption and Contamination of Water in a Newsprint Mill by Using Simulation Model and WRDF)

  • 이영애;류정용;성용주;김용환;송재광;송봉근;서영범
    • 펄프종이기술
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    • 제36권2호
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    • pp.54-59
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    • 2004
  • The methods for the minimization of fresh water consumption, waste water generation and water contamination have been greatly investigated and developed for last ten years. Recently, the rising cost of waste water treatment and the more strict environmental regulation lead to the higher demand of more efficient and systematic methods for process water management. The water reuse technology, which not only reduce the process water needs but also minimize waste water generation within the process, could be one of most efficient way for current demand. In this study, the practical way for reduction of water pollution and optimal reuse or recycle of process water in a newsprint mill was investigated by using a simulation model. The result of computer simulation showed that the COD level of approach system could be reduced by 50% after the stock concentration at the 2nd disc filter was increased upto 30%. The application of WRDF(Wrinkled Rotary Drum Filter) to the newsprint mill was carried out with pilot scale. The process water treated by WRDF had enough cleanliness to substitute the forming fabric shower water with the PDF water, which could result in the 30% reduction in fresh water consumption.

폐 면직물 재활용 섬유를 이용한 라이너지의 강도개선 효과 (Effects on Mechanical Strength Improvement of Liner Paper using Recycled Fibres from Waste Cotton Clothes)

  • 홍석준;박정윤;김형진
    • 펄프종이기술
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    • 제46권6호
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    • pp.94-102
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    • 2014
  • The physical and chemical properties of recycled fibers from mixed waste paper are more and more deteriorated because of unknown history of recycling times. In order to improve the mechanical properties of liner paper, the recycled fibers from wasted cotton clothes were used in papermaking process, and their applicabilities were evaluated in several points of fiber modification. Thus, two kinds of fiberizing methods from waste cotton clothes were considered by using rotary sandpaper and grinder mill. Finally, the rotary sandpaper method was relatively desirable in preserving longer fiber length and fibrillated fiber surface. The recycled cotton fibers by swelling treatment with NaOH and bleaching with reductive chemicals were mixed with OCC fibers, and the handsheets were prepared to basis weight of $80g/m^2$ and evaluated the mechanical properties of paper. The fibrous properties showed outstanding results in freeness and WRV improvements by alkali treatment and high brightness by reductive bleaching treatment. The physical and mechanical properties of sheet by mixing OCC fibers and recycled cotton fibers were also highly improved in tensile, burst strength and specially folding resistance.

폐지를 이용한 기능성 육묘지의 제조(제2보) - 육묘지 적성 시험 - (Development of multipurpose seed paper from waste paper(II) - Focused on field test of manufactured seed paper -)

  • 엄태진;박성배
    • 펄프종이기술
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    • 제39권1호
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    • pp.30-37
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    • 2007
  • The seed paper was used in farm field recently for a sound young plant. The most of seed paper are made of synthetic non-woven sheet. Therefore, it is very difficult to bio-degrade in soil and is very hard to have some special function, for example keeping herbicide and/or insecticide activity because of its lack of chemical acceptability. The purpose of this research is manufacture of seedling paper which have a function of herbicide activity from waste paper. The fiber properties from waste paper were remarkably improved by fine removal with washing and/or flotation process. The paper-making ability for seed paper was enhanced with enzyme treatment of secondary fibers. The paper for seedling must have a good bio-degradation ability in soils. The absorption amount of chemical like as dithiopyr was increased remarkably in enzyme treated base paper. The embossing treatment of base paper was very effective for seed attachment and chemicals retention. And also, the developed seed paper showed a good penetration property of young root through embossed paper.

산처리가 펄프의 금속 이온 제거 및 백색도에 미치는 영향 (The Effect of Acid Treatment on the Removal of Metal Ions and the Brightness of Pulp)

  • 이성규;백기현
    • 펄프종이기술
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    • 제40권4호
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    • pp.51-58
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    • 2008
  • This paper presents the effect of acid treatment on the removal of metals and the brightness of pulp. The bleached kraft pulps, metal-absorbed pulps and recycled pulps((ONP, OCC, MOW, and SC) were treated with the acidic solutions. Among metals in the bleached kraft pulps, Cu, Ca and Mg were removed easily by the acid washing, whereas Fe, Al and Si were not removed. The acid washing also removed distinctly metals from the metal-absorbed pulps. The metals absorbed in pulps reduced the brightness (%, ISO). Especially, Fe was the most detrimental metal. However, the brightness which was decreased by metals was restored to the status quo by the acid washing. The level of metals in recycled pulps was gradually reduced after the first flotation and acid treatment. Hence, the degree of metal removal by the acid washing was mainly dependent upon the kinds of waste pulps and metal ions.

산업용지 제조용 압축폐지 베일의 분석 및 섬유 특성 평가 (Evaluation of Wastepaper Bale Compositions and their Fiber Properties for Board Grade Paper)

  • 이태주;고승태;강광호;김형진
    • 펄프종이기술
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    • 제41권4호
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    • pp.82-90
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    • 2009
  • It is very important to utilize effectively fibrous waste paper in terms of cost savings, environmental effects, and governmental policies. The quality of final products and runnability of papermaking process are primarily affected by constitutions of fibrous raw materials. In specific, board grade paper depends directly on compositions of waste paper bales. At present, the raw materials of board grade paper are mainly derived from lots kinds of wastepaper. Some papermaking countries, like EU, USA and Japan have advanced classification and management systems of recycled fiber, but Korea has not yet organized systematically. In this study, evaluation of wastepaper bale compositions and their fiber properties were carried out for effective utilization of fibrous raw materials for board grade paper production. 3 kinds of wastepaper bales were classified to fibrous or non-fibrous materials. In case of fibrous materials, KOCC, kraft sack paper and white duplex board matters were main component in total weight basis, and in case of non-fibrous materials, vinyl, plastic and cloth matters were main component, in turns. 3 representative kinds of waste paper were disintegrated and classified, and then prepared to handsheet for evaluation of recycled fiber property. Consequently, fines and ash content of waste paper, isolated from KOCC and white duplex board were higher than that of kraft sack paper. pH values of all kinds of waste fibers were neutral or weak alkaline.

석회를 이용한 펄프공장 폐액의 화학적 처리에 관한 연구 (The study of chemical treatment of pulp mill bleaching waste liquor using lime)

  • 정병곤;이헌모;윤종호
    • 환경위생공학
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    • 제12권2호
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    • pp.23-28
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    • 1997
  • This study was conducted to know the possibility of reducing lime dosage by recycling sludge from bleaching wastewater lime coagulation settlement treatment at pulp mill process. In case of bleaching wastewater at the pulp mill process, when the lime dosage was increased, the removal efficiency of TSS(Total Suspended Solids) was increased, proportionally, but the organic removal efficiency was increased very slowly. It was concluded that sludge recycling at the lime coagulation settlement process was effective method to reduce the requirement of lime dosage. At the lime coagulation settlement process with sludge recycling, when the recycling number was increased, the organic removal efficiency was decreased, sharply. It was evaluated that the pH could be the basic standard for lime supplement by sludge recycling.

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환경오염원(環境汚染源)의 제거(除去)와 그 이용성(利用性)에 관(關)한 연구(硏究) - 제(報I)1보(第). 미생물(微生物)에 의(依)한 산업폐수(産業廢水)의 정화(淨化) 및 사료자원개발(飼料資源開發)에 개(開)하여 - (Elimination and Utilization of Pollutants - Part I Microbiological Clarification of Industrial Waste and Its Utilization as Feed Resources -)

  • 이계호;이강흡;박성오
    • Applied Biological Chemistry
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    • 제23권1호
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    • pp.64-72
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    • 1980
  • 본 연구에서는 산업폐수중 유기성분이 많은 식품, 펄프 공장폐수에 대하여 유기들을 영양원으로 하는 미생물을 배양시켜 유기성분을 경감시켜 폐수 정화를 목격으로 하였다. 한편 폐수정화에서 회수되는 균체는 단백질자원으로서의 사료화를 또 다른 목적으로 하고 일련의 실험을 통하여 다음과 같은 결과를 얻었다. 1. 펄프, 맥주, 빵효모, 주정공장폐수의 총당은 $1.4{\sim}1.54%$, 총 질소는 $0.25{\sim}0.35%$, BOD는 $400{\sim}25,000$, COD는 $500{\sim}28,000$, pH는 $3.8{\sim}7.0$이었고 주정공장 폐수가 BOD, COD는 가장 높았다. 2. 각 폐수중 세균총수는 $4{\times}10^4{\sim}1{\times}10^9$, 효모총수는 $2{\times}10^2{\sim}7{\times}10^4$이었다. 3. 폐수별로가 생장속도 우수한 균주로는 펄프공장폐수에서는 세균을, 맥주, 빵효모, 주정공장폐수에서는 효모를 선정 하였다. 4. 주정공장폐수정화에 최적인균주로서는 Candida curvata SAFM 70, Saccharomyces cerevisiae SAFM 1008을 선정하였다. 5. 주정중류폐액 및 중류잔사에 미생물성 cellulase, xylanase, pectinase를 처리함으로서 처리전보다 잔사량을 36% 감소시키면서 가용성화를 높여서 환원당량을 1.3배 증가시켰으므로 효모배양에 좋은 조건임을 확인하였다. 6. 효소처리한 주정증류제액에 선정된 효모를 배양하면서 배양최적조건을 확인하였다. a. Candida curvata SAFM 70 및 Saccharomyces cerevisiae SAFM 1008 2균주 모두 최적 pH는 5.0이었다. b. 2균주 모두 질소원으로는 요소, 질소농도로는 0.2%가 최적조건이었고 인삼염으로서는 $KH_2PO_4$, 그의 농도는 0,1% 그러고 Mg원으로서는 $MgSO_4$, 그의 농도는 0.02% 이었다. c. 2균주 모두 최적온도는 $30^{\circ}C$이었고 통기, 교반효과는 증식도에 크게 영향끼침을 알었다. 7. 종효모의 생포수는 적어도 $1.8{\times}f10^5/ml$ 이상이어야 증식이 순조로움을 알었다. 8. 미생들 효소를 처리한 주정증류폐액에 선정효모를 배양하여 건조균체를 생산하는데는 Saccharomyces cerevisiae SAFM 1008 보다 Candida curvata SAFM 70이 우수하였다. 9. 미생물성효소를 처리한 주정증류폐액 1000ml 당 Saccharomyces cerevisiae SAFM 1008은 16g, Candida curvata SAFM 70은 17.6g의 건조균체를 해수할 수 있었다. 주정증류공장폐수의 BOD 제거율은 전자의 효모에서 46a, 후자의 효모에서 52%이었다. 10. 주정증류공장폐수에서 생산된 효모균체는 단백질 함량이 $46{\sim}$52%임으로 사료용효모로서 적당함을 확인하였다.

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Integrated Hydrolyzation and Fermentation of Sugar Beet Pulp to Bioethanol

  • Rezic, Tonic;Oros, Damir;Markovic, Iva;Kracher, Daniel;Ludwig, Roland;Santek, Bozidar
    • Journal of Microbiology and Biotechnology
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    • 제23권9호
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    • pp.1244-1252
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    • 2013
  • Sugar beet pulp is an abundant industrial waste material that holds a great potential for bioethanol production owing to its high content of cellulose, hemicelluloses, and pectin. Its structural and chemical robustness limits the yield of fermentable sugars obtained by hydrolyzation and represents the main bottleneck for bioethanol production. Physical (ultrasound and thermal) pretreatment methods were tested and combined with enzymatic hydrolysis by cellulase and pectinase to evaluate the most efficient strategy. The optimized hydrolysis process was combined with a fermentation step using a Saccharomyces cerevisiae strain for ethanol production in a single-tank bioreactor. Optimal sugar beet pulp conversion was achieved at a concentration of 60 g/l (39% of dry weight) and a bioreactor stirrer speed of 960 rpm. The maximum ethanol yield was 0.1 g ethanol/g of dry weight (0.25 g ethanol/g total sugar content), the efficiency of ethanol production was 49%, and the productivity of the bioprocess was 0.29 $g/l{\cdot}h$, respectively.

대나무펄프를 이용(利用)한 화선지(畵宣紙) 개발(開發)에 관(關)한 연구(硏究) (A Study on the Development of Hwaseonji from Bamboo Pulp)

  • 전철
    • Journal of the Korean Wood Science and Technology
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    • 제20권2호
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    • pp.43-50
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    • 1992
  • This study was carried out to investgate the possiblity of using waste bamboo and bast fiber from paper mulberry for Hwaseonji production. 3 types of Hwaseonji were made in an experimental system, 100% bamboo pulp, bamboo pulp mixed with bast fiber in two different ratios, 70% : 30% and 40% : 60%, respectively. The result were as follows: 1. The chinese ink blots of Hwaseonji made from bamboo pulp only was satisfactory, but its tensile strength showed a low value. In order to improve the tensile strength, we must develope a new beating method with musilige. 2. The burst strength increased as the bast fiber content increased. But it is a special characteristic of Hwaseonji, that an even formation of paper is required. Therefore, only the short bast fiber is needed. 3. The tensile strength was raised by increasing the bast fiber content to 60%, resulting in a more durable Hwaseonji. 4. In even thickness, the higher opacity showed the more bast fiber. So the opacity of product III (bamboo: 40%, bast fiber: 60%) is the highest. 5. The commodity value of hand-made paper should be grade-up after a dedusting process.

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제지공정 섬유상 원재료 및 공정 첨가제의 환경오염 부하 분석 (The Analysis of Environmental Impact Load by Fibrous Raw Materials and Wet-end Additives in Papermaking Process)

  • 김형진;신동욱
    • 펄프종이기술
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    • 제37권3호
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    • pp.50-58
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    • 2005
  • It is generally known that paper industry is the second largest industry in the use of process water, and also have the highest environmental impact load in the contaminant sources. Paper is produced from the mixtures composed of 1% fibrous raw materials and 99% water. The optimum use of process water effects on the quality properties of paper and the environmental impact load of waste water treatment. In this research, the kinds of fibrous raw material & additives used in the paperboard production line were investigated, and the quantification of environmental loads and the environmental effects of process water on COD potential were evaluated. The NBDCODs were also analyzed from process water by the method of waste water treatment in paper mill and applied for the optimum use of recycling water, and zero effluent process. In the fibrous raw materials, KOCC caused the highest COD potentials, and sack paper & UKP was comparatively low. The NBDCOD of KOCC largely reduced after biological treatment because of easily biodegradable properties, but AOCC contained non-biodegradable materials. In chemical additives, COD was high in turns of rosin>starch>deaeration agent>dye, NBDCOD greatly reduced in starch and deaeration agent. In the case of 2 kinds of paperboard product, the COD potentials was mainly high in starch, AOCC and KOCC.