• Title/Summary/Keyword: Warranty data

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Preventive maintenance model with extended warranty (연장된 보증을 갖는 예방보전모형)

  • Jung, Ki Mun
    • Journal of the Korean Data and Information Science Society
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    • v.24 no.4
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    • pp.773-781
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    • 2013
  • Recently, an extended warranty of the system following the expiration of the basic warranty is becoming increasingly popular to the user. In this respect, we suggest a preventive maintenance model following the expiration of extended warranty with minimal repair warranty from the user's point of view in this paper. Under basic warranty and extended warranty, the failed system is minimally repaired by the manufacturer at no cost to the user. For the preventive maintenance model, we derive the expressions for the expected cycle length, the expected total cost and the expected cost rate per unit time. Also, we determine the optimal preventive maintenance period and the optimal preventive maintenance number by minimizing the expected cost rate per unit time. Finally, the numerical examples are presented to illustrate the purpose when the failure time of the system has a Weibull distribution.

Failure modeling to predict warranty cost for individual markets (자동차 부품의 시장별 품질보증 비용 예측을 위한 고장모형 수립)

  • Lee, Ho-Taek
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.10 no.6
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    • pp.1346-1352
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    • 2009
  • Warranty cost of automobile parts varies depending on the parts failure rate in a warranty region of individual markets. Parts failure rate is significantly affected by usage-rate given that other stressors of individual markets are similar. Accordingly, warranty cost can be predicted by failure modeling which reflects usage-rate and using a stochastic process. In this paper, one-dimensional approach is used by applying accelerated failure time model on the assumption that the usage-rate is linear. Such model can explain changes in parts failure rate depending on the changes in usage-rate since it can be expressed as a function of usage-rate. Therefore, acquisition of usage-rate in a new market will automatically lead to estimate of failure rate even without warranty data and warranty cost of parts can be predicted through a renewal process in replacement cases. A case study using warranty data of two real markets is presented in the application part of this paper.

Estimation of Product Reliability with Incomplete Field Warranty Data (불완전한 사용현장 보증 데이터를 이용한 제품 신뢰도 추정)

  • Lim, Tae-Jin
    • Journal of Korean Institute of Industrial Engineers
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    • v.28 no.4
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    • pp.368-378
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    • 2002
  • As more companies are equipped with data aquisition systems for their products, huge amount of field warranty data has been accumulated. We focus on the case when the field data for a given product comprise with the number of sales and the number of the first failures for each period. The number of censored items and their ages are assumed to be given. This type of data are incomplete in the sense that the age of a failed item is unknown. We construct a model for this type of data and propose an algorithm for nonparametric maximum likelihood estimation of the product reliability. Unlike the nonhomogeneous Poisson process(NHPP) model, our method can handle the data with censored items as well as those with small population. A few examples are investigated to characterize our model, and a real field warranty data set is analyzed by the method.

Bayesian Maintenance Policy for a Repairable System with Non-renewing Warranty

  • Han, Sung-Sil;Jung, Gi-Mun
    • Journal of the Korean Data and Information Science Society
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    • v.13 no.1
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    • pp.55-65
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    • 2002
  • In this paper we present a Bayesian approach for determining an optimal maintenance policy following the expiration of warranty for a repairable system. We consider two types of warranty policies : non-renewing free replacement warranty (NFRW) and non-renewing pro-rata warranty (NPRW). The mathematical formula of the expected cost rate per unit time is obtained for NFRW and NPRW, respectively. When the failure time is Weibull distribution with uncertain parameters, a Bayesian approach is established to formally express and update the uncertain parameters for determining an optimal maintenance policy. We illustrate the use of our approach with simulated data.

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Comparative Review on Term of Warranty Liability of Reinforced Concrete Work through Occurred Defect Data Analysis in Apartment Building (공동주택 하자실적자료 분석을 통한 철근콘크리트 공사의 하자담보책임기간 비교연구)

  • Seo, Deok-Seok;Park, Jun-Mo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2017.05a
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    • pp.266-267
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    • 2017
  • As apartment buildings defect lawsuits become socioeconomic problems, an objective basis system for the term of warranty liability of reinforced concrete constructions is urgent. This study was carried out as a basic study for developing a basis system for the term of warranty liability. To do this, defect data actual collected in apartment complexes were collected and analyzed. As the result of checking the cumulative rate of defect occurrence in reinforced concrete construction by year, the point of time of reaching the 90% level was the 5th years, which was similar with the provision of the Apartment Building Management Act. However, the current Supreme Court precedent has decided that the term of warranty liability for the main structural parts in reinforced concrete construction shall be 10 years and the dispute is expected to continue in the future in the defect lawsuit.

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A Study on Warranty and Quality Assurance Model for Guided Missiles Based on Storage Reliability (저장신뢰도 기반의 유도탄 품질보증모델에 대한 연구)

  • Jung, Sanghoon;Lee, Sangbok
    • Journal of Applied Reliability
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    • v.17 no.2
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    • pp.83-91
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    • 2017
  • Purpose: The purpose of this study is to develop a quality assurance model and to determine appropriate warranty period for a guided missile using its field data. Methods: 10 years of actual firing data is collected from the defense industry company and military. Parametric maximum likelihood estimation for a reliability function is determined with the data. Results: The reliability function estimates average lifetime of the missile. That function shows a user requirement, 80% reliability (lifetime) is come up when 8 years have passed, which is longer than the estimates in the missile's development phase. Conclusion: Quality assurance warranty for a guided missile must be established with actual test data. It is necessary to update and modify the reliability prediction and the warranty period with actual field test data.

Reliability Analysis for Field Data following Lognormal Distribution after Warranty Period (보증기간을 고려한 대수정규분포를 따르는 시장자료의 신뢰성 분석)

  • 김종걸;최영진;정연승
    • Proceedings of the Korean Reliability Society Conference
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    • 2000.11a
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    • pp.299-311
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    • 2000
  • This paper is concerned with the method of estimating lifetime distribution for field data in warranty period and for a situation where some additional field data can be gathered after the warranty period. Implementing the proposed methods in this paper will result in obtaining the more precise product life time estimation and product improvement.

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Reliability Prediction using Field Data after Warranty Period (보증기간후의 사용현장 자료를 이용한 신뢰성 예측)

  • 김종걸;최영진;정연승
    • Proceedings of the Safety Management and Science Conference
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    • 2000.11a
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    • pp.39-52
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    • 2000
  • This paper is concerned with the method of estimating lifetime distribution for field data in warranty period and for a situation where some additional field data can be gathered after the warranty period. Implementing the proposed methods in this paper will result in obtaining the more precise product life time estimation and product improvement.

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A Note on Theoretical Development & Applications in Reliability Analysis using Field Data (사용 현장데이터를 이용한 신뢰성 분석이론의 전개와 응용)

  • 김종걸;박창규
    • Journal of the Korea Safety Management & Science
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    • v.3 no.4
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    • pp.65-76
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    • 2001
  • Field data have been recorded as the time to failure or the number of failure of systems. We consider the time to failure and covariate variables in some pre-specified follow-up or warranty period. This paper aims to investigate study on the reliability estimation when some additional field data can be collected within-warranty period or after-warranty period. A various likelihood-based methods are outlined and examined for exponential or Weibull distribution.

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Replacement Model Based on Cost and Downtime

  • Jung, Ki-Mun;Han, Sung-Sil;Lim, Jae-Hak
    • Journal of the Korean Data and Information Science Society
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    • v.14 no.4
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    • pp.889-901
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    • 2003
  • In this paper, we consider the optimal replacement policies following the expiration of the combination warranty. The combination warranty can be divided into the renewing combination warranty and the non-renewing combination warranty. The criterion used to determine the optimal replacement period is the overall value function based on the expected cost and the expected downtime. Thus, we obtain the expected cost rate per unit time and the expected downtime per unit time for our model. And then the overall value function suggested by Jiagn and Ji(2002) is applied to obtain the optimal replacement period. The numerical examples are presented for illustrative purpose.

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