• Title/Summary/Keyword: Warm Temperature

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A Study on the press warm forming of stainless-aluminum clad sheet metals (스테인레스-알루미늄 클래드 강판재의 프레스 온간 성형 연구)

  • 류호연;박건규;김종호
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1998.06b
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    • pp.8-18
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    • 1998
  • The effect of press warm forming in cylindrical deep drawing of stainless-aluminum clad sheet metals are examined . The temperature of die and blank holder is varied from room temperature to 20$0^{\circ}C$, while the punch is kept cooled during test to increase the fracture strength of workpiece on the punch corner area. Test materials chosen for experiments are STS304-Al050-STS304, STS304-A1050-STS430-, STS304 and Al050 metals and teflon film as a lubricant is used on both sides of a workpiece. The limit drawing ration as well as quality of drawn cups (distribution of thickness and hardness)are investigated and discussed.

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Evaluation of the Static Strength of a Mg-Sn-Al-Zn Alloy Used for an Automotive Control Arm (Mg-Sn-Al-Zn 합금을 적용한 컨트롤암의 정강도 평가에 관한 연구)

  • Lee, S.I.;Kim, B.M.;Lim, S.G.;Lee, J.H.
    • Transactions of Materials Processing
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    • v.25 no.3
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    • pp.155-160
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    • 2016
  • Magnesium(Mg) alloys have been evaluated as replacements for steel or aluminum parts in the automobile industry because of the fuel economy they can provide through reducing weight. The application of Mg alloys has been limited due to its low formability at room temperature, which results from a small number of active slip systems. In the current study, an extruded TAZ711(Mg-7Sn-1Al-1Zn) alloy was warm forged into an automotive control arm to evaluate its formability at various forging temperature. Warm forging was conducted at temperatures of 200, 250, 350 and 450℃. Static strength evaluation was performed on the as-forged specimen at 250℃. The results showed good static strength.

Characteristics of the Warm Deep Drawability of a Transformation-Induced Plasticity Steel Sheet

  • 서대교;장성호;공경환
    • Transactions of Materials Processing
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    • v.8 no.3
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    • pp.221-221
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    • 1999
  • Warm deep drawability in a square cup drawing was investigated using a newly developed high-strength steel sheet with retained austenite that was transformed into martensite during formation. For this investigation, six different temperatures between room temperature and 250℃, and five different drawing ratios ranging from 2.2 to 2.6 were considered. The results showed that the maximum drawing force and the drawing depth were affected by the change in temperature, and a more stable thickness strain distribution was observed at elevated temperatures. However, blue shortness occurred at over 200℃. FEM analysis using the LS-DYNA code was used to compare the experimental results with the numerical results for the thickness strain distribution.

A study on lubrication characteristics in warm deep drawing of magnesium alloy sheet (마그네슘합금의 온간 딥 드로잉 공정에서의 윤활 특성 연구)

  • Park, S.H.;Kim, S.W.;Lee, Y.S.;Kim, B.M.;Lee, J.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.10a
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    • pp.306-309
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    • 2007
  • Recently, magnesium alloys have been widely used in automotive, aerospace and electronic industries with the advantages such as lightweightness, high specific strength and stiffness. However, magnesium alloy has quite low formability at room temperature due to its hexagonal close-packed crystal structure. Warm deep drawing is one of the forming technologies to improve the formability of magnesium alloy sheet and the lubrication condition is an important process parameter in that. In this study, the drawing tests of AZ31 alloy sheet at elevated temperature for various kinds of lubricant were carried out and the effects of lubrication conditions on drawbility were investigated.

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On Apparent Density and Flow Rate Measurement at Elevated Temperature for Powder Mixes Intended for Warm Compacting (온간성형용 분말의 고온 유동도와 겉보기 밀도 측정에 관하여)

  • Lee Jeong-Keun;Kim Soon-Wook
    • Journal of Powder Materials
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    • v.13 no.1 s.54
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    • pp.52-56
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    • 2006
  • The aim of this work was to establish an optimal condition for determination of apparent density and flow rate for warm compacting powder. For this purpose it was evaluated uncertainty on them according to ISO Guide to the Expression of Uncertainty in Measurement. This evaluation example would be useful even in powder fluidity measurement at room temperature.

Warm Compaction: FEM Analysis of Stress and Deformation States of Compacting Dies with Rectangular Profile of Various Aspect Ratio

  • Armentani, E.;Bocchini, G. F.;Gricri, G.;Esposito, R.
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.191-192
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    • 2006
  • The deformation under radial pressure of rectangular dies for metal powder compaction has been investigated by FEM. The explored variables have been: aspect ratio of die profile, ratio between diagonal of the profile and die height, insert and ring thickness, radius at die corners, interference, different insert materials, i. e. conventional HSS, HSS from powders, cemented carbide (10% Co). The analyses have ascertained the unwanted appearance of tensile normal stress on brittle materials, also "at rest", and even some dramatic changes of stress patterns as the die height increases with respect to the rectangular profile dimensions. Different materials behave differently, mainly due to difference of thermal expansion coefficients. Profile changes occur when the dies are heated up to the temperature required for warm compaction. The deformation patterns depend on compaction temperature and thermal expansion coefficients.

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Analysis of warm Deep Drawing of Magnesium Alloy Sheet (마그네슘 합금 판재의 온간 딥드로잉 해석)

  • Lee, M.H.;Kim, H.Y.;Kim, H.J.;Oh, S.I.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.05a
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    • pp.294-297
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    • 2007
  • Due to their low densities and high specific strength and stiffness, magnesium alloy sheets are very attractive lightweight materials for automotive and electrical products. However, the magnesium alloy sheets are usually formed at elevated temperature because of their poor formability at room temperature. To use of the magnesium alloy sheets for an industrial, their mechanical properties at elevated temperature and appropriate forming process conditions have to be developed. In this study, non-isothermal simulations of a square cup drawing from magnesium alloy sheets have been conducted to evaluate a proper forming process conditions such as the tool temperature, the tool shoulder radius, friction between the blank and the tools. According to this study, appropriate forming process conditions of square cup drawing at elevated temperature from magnesium alloy sheets are suggested.

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Forming Analysis for Warm Deep Drawing Process of Magnesium Alloy Sheet (마그네슘 합금 판재의 온간 딥드로잉 공정의 성형해석)

  • Lee, M.H.;Kim, H.Y.;Kim, H.J.;Kim, H.K.;Oh, S.I.
    • Transactions of Materials Processing
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    • v.16 no.5 s.95
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    • pp.401-405
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    • 2007
  • Due to the low densities and high specific strength and stiffness, magnesium alloy sheets are very attractive lightweight materials for automotive and electrical products. However, the magnesium alloy sheets should be usually formed at elevated temperature because of their poor formability at room temperature. For the use of the magnesium alloy sheets for an industrial, their mechanical properties at elevated temperature and appropriate forming process conditions have to be developed. In this study, non-isothermal simulation of a square cup drawing of magnesium alloy sheets have been conducted to evaluate a proper forming process conditions such as the tool temperature, the tool shoulder radius, friction between the blank and the tools. According to this study, appropriate forming process conditions of square cup drawing at elevated temperature from magnesium alloy sheets are suggested.

Contact Heat Transfer Coefficient for Finite Element Analysis in Warm Forging Processes (온간단조 공정의 계면열전달계수)

  • Kang J.H.;Ko B.H.;Jae J.S.;Kang S.S.
    • Transactions of Materials Processing
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    • v.15 no.3 s.84
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    • pp.183-188
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    • 2006
  • Heat transfer coefficients have great influence on finite element analysis results in elevated temperature forging processes. Experimentally calculated contact heat transfer coefficient is not suitable for one-time finite element analysis because analyzed temperature will be appeared to be too low. To get contact heat transfer coefficient for one-time finite element analysis, tool temperature in operation was measured with thermocouple and repeated finite element analysis was performed with experimentally calculated contact and cooling heat transfer coefficient. Surface temperature of active tool was obtained comparing measurement and analysis results. Contact heat transfer coefficient for one-time finite element analysis was achieved analyzing surface temperature between repeated finite element analysis and one-time finite element analysis results.

The Effect of the Oceanic Condition on Variations of the Catches of Alaska Pollack in the East Sea (the Japan Sea)

  • HONG Chul-hoon;CHO Kyu-Dae
    • Korean Journal of Fisheries and Aquatic Sciences
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    • v.30 no.6
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    • pp.997-1004
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    • 1997
  • The effect of the oceanic condition on variations of the catches of Alaska pollack (Theragra chalcogramma) in the East Sea (the Japan Sea) is examined using monthly catches data of this fish and temperature data during 1972 to 1991. Since 1973 the catches of Alaska pollack have gradually increased, showing a peak in 1981, and then rapidly decreased after 1986. A significant negative correlation was found between variations of the catches and the temperature at 50 m depth offshore Mukho. In 1981, the year of the highest catches in the study period, the water mass in the Eastern Korean Coastal Sea of the East Sea was extremely cold, while the year of poor catch, 1979, was much warmer than the annual mean temperature. The results show that the temperature variations around the Eastern Korean Coastal Sea play an important role in the variations of the catches of Alaska pollack, implying that the effect of the Tsushima Warm Current is also very important.

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