• 제목/요약/키워드: Warm Drawing

검색결과 84건 처리시간 0.027초

알루미늄 합금박판 비등온 성형공정의 유한요소해석 및 실험적 연구(제1부. 실험) (Finite Element Analysis and Experimental Investigation of Non-isothermal Forming Processes for Aluminum-Alloy Sheet Metals. (Part 1. Experiment))

  • 류호연;배원택;김종호;김성민;구본영;금영탁
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1998년도 춘계학술대회논문집
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    • pp.45-52
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    • 1998
  • This study is to investigate the effects of warm deep drawing with aluminum sheets of A1050-H16 and A5052-H32 for improving deep drawability. Experiments for procucing circular cups and square cups were carried out for various working conditions, such as forming temperature and blank shape. The limit drawing ratio(LDR) of 2.63 in warm deep drawing of circular cups in case of A5052-H32 sheet, whereas LDR of A1050-H16 is 2.25, could be obtained and the former was 8 times higher than the value at room temperature. The maximum relative drawing depth for square cups of A5052-H32 material was also about 2 times deeper than the depth drawn at room temperature. The effects of blank shape, and temperature on drawability of aluminum materials as well as thickness distribution of drawn cups were examined and discussed.

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AZ31 마그네슘합금판의 온간 디프드로잉 성형성해석 (The Simulations on the Formability of AZ31 Magnesium Alloy Sheet in Warm Deep Drawing)

  • 강대민;황종관
    • 한국기계가공학회지
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    • 제3권1호
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    • pp.52-58
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    • 2004
  • The material used is a commercial magnesium based alloy AZ31(Mg-3Al-1Zn)sheet with a thickness of 1.0mm. Uniaxial tension tests at warm temperature were carried out to investigate the material characteristics of K, m, and n. A warm drawing process with a local heating and cooling technique was developed to improve formability in this study with results of uniaxial tension tests because it is very difficult for Mg alloy to deform at room temperature by the conventional method. The die and blank holder were heated up, while the punch was water-cooled during deformation. FE simulations considering heat transfer were executed with Mg alloy to investigate the Improvement of deep drawability. For the assessment of improvement those were compare with the results of no considering heat transfer and room temperature.

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마그네슘 합금 판재의 온간성형 해석에서 FLD를 이용한 성형성 평가 (Formability Test in Warm Forming Simulation of Magnesium Alloy Sheet Using FLD)

  • 이명한;김흥규;김헌영;오수익
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2008년도 춘계학술대회 논문집
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    • pp.556-559
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    • 2008
  • In this study, the failure in circular cup deep drawing simulation at warm temperature is predicted using forming limit diagram (FLD). The FLD is used in sheet metal forming analysis to determine the criterion for fracture prediction. The simulation with heat transfer of circular cup deep drawing at warm temperature was conducted. To predict the failure, the simulation with heat transfer used FLD at temperature in the vicinity of maximum thinning. The result of the simulation with heat transfer shows that the drawn depth increases with increasing temperature and is in accord with the experimental results above $150^{\circ}C$. The FLD provides a good guide for the failure prediction of warm forming simulation with heat transfer.

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스테인레스-알루미늄 클래드 강판재의 프레스 온간 성형 연구 (A Study on the press warm forming of stainless-aluminum clad sheet metals)

  • 류호연;박건규;김종호
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1998년도 금형가공 심포지엄
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    • pp.8-18
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    • 1998
  • The effect of press warm forming in cylindrical deep drawing of stainless-aluminum clad sheet metals are examined . The temperature of die and blank holder is varied from room temperature to 20$0^{\circ}C$, while the punch is kept cooled during test to increase the fracture strength of workpiece on the punch corner area. Test materials chosen for experiments are STS304-Al050-STS304, STS304-A1050-STS430-, STS304 and Al050 metals and teflon film as a lubricant is used on both sides of a workpiece. The limit drawing ration as well as quality of drawn cups (distribution of thickness and hardness)are investigated and discussed.

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마그네슘합금의 온간 딥 드로잉 공정에서의 윤활 특성 연구 (A study on lubrication characteristics in warm deep drawing of magnesium alloy sheet)

  • 박설희;김상우;이영선;김병민;이정환
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2007년도 추계학술대회 논문집
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    • pp.306-309
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    • 2007
  • Recently, magnesium alloys have been widely used in automotive, aerospace and electronic industries with the advantages such as lightweightness, high specific strength and stiffness. However, magnesium alloy has quite low formability at room temperature due to its hexagonal close-packed crystal structure. Warm deep drawing is one of the forming technologies to improve the formability of magnesium alloy sheet and the lubrication condition is an important process parameter in that. In this study, the drawing tests of AZ31 alloy sheet at elevated temperature for various kinds of lubricant were carried out and the effects of lubrication conditions on drawbility were investigated.

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용접 판재의 온간 성형에서의 용접선 이동 특성 (Weldline Movement Characteristics for the Warm Deep Drawing of Tailor Welded Blanks)

  • 유정선;허영무;이상무;서대교
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2001년도 춘계학술대회 논문집
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    • pp.151-155
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    • 2001
  • The purpose of this study is to investigate the weldline movement of the laser welded sheets during the warm deep drawing process. For this investigation, Five steps of temperature ranges, from room temperature to $200^{\circ}C$, and two kinds of thickness combination, 0.8 mm${\times}$1.2 mm and 0.8 mm${\times}$1.6 mm SCP1 material sheets, were adopted. Also, the numerical analysis using the PAM-STAMP has been carried out with the same models as the specimens. As a result the higher temperature was adopted, the less weld-line movement was observed.

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온간 성형법을 이용한 스테인리스 버트 제품의 성형한계 향상에 관한 연구 (A Study on the Improvement of Drawing Limit in Stainless Butt Products using Warm Deep Drawing Process)

  • 김승수;나경환;김종호;한창수
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1995년도 춘계학술대회논문집
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    • pp.203-210
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    • 1995
  • The rapid progress of automobile industry has led to a demand for sheet metal products and the new forming technology for complex product is required. In Deep Drawing process of steel sheet, especially stainless steel sheet at room temperture, some intermediate annealing need to be added to lessen strain hardening effect. The present study is concerned with the wram deep drawing of stainless steel sheet. In order to reduce the number of working process. the limit drawing ration is considered as main parameter. In this study, the effect of process variables such a sblank holder force, working temperature and lubricant on limit drawing ration is investigated . Experiments are carried out for the hemisherical and sqare shape at room and warm temperature respectively. The drawing loads and thickness deviation accoring to process variables measured . As the result of apploying those experimental data to the commerical butt product, the number of process can be reduced and good quality of products can be obtained.

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원형 클래드 판재를 이용한 정사각컵 온간 디프 드로잉성 비교 (Comparision of Warm Deep Drawability of Square Cups Using Circular Clad Sheet Metals)

  • 류호연;김영은;김종호;정완진
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2001년도 춘계학술대회 논문집
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    • pp.89-93
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    • 2001
  • This study was carried out to investigate the warm deep drawability of square cups of clad sheet metals, by changing temperatures of die and blankholder and blank materials. Two kinds of clad sheet metals, STS304-A1050-STS304 and STS304-A1050-STS430 were chosen for experiments. The relative drawing depth of STS304-A1050-STS304 clad sheet was increased up to 4.4 at $150^{\circ}C$ that was $29\%$ higher than at room temperature, whereas STS304-A1050-STS430 material was improved to 3.65 at $120^{\circ}C$ which was $16\%$ better than at room temperature. In addition, comparison of wall thickness and hardness of a warm drawn cup with those of room temperature showed more even distributions. Therefore, warm forming technique was confirmed to ive better results in deep drawing of stainless clad sheet metal.

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액압벌징에 의한 보온용기의 제조방법 개발 (Development of Manufacturing Method of Vessel for Keeping Warm by Hydraulic Bulging)

  • 정준기;조웅식
    • 한국정밀공학회지
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    • 제16권7호
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    • pp.24-31
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    • 1999
  • Bulging is a forming method to shape of die cavity by using hydraulic pressure in tube or vessel. Bulging machine and die were developed in order to produce vessel for keeping warm. Bulging machine is a double type with two horizontal cylinders for bulging of two pieces at the same time. The developed die system has one bulging die and two drawing dies for necking at the both ends of tube. The diameter of tube expands by hydraulic pressure in tube. at the same time, thrust at the both ends of tube. pushes tube in the direction of expansion to obtain high expanding rate with no crack. In this study, the bulging properties were investigated to solve tube crack and necking in manufacturing vessel by the combination method of bulging and drawing. As a result, high expanding rate of tube radius without crack, precision necking and high productivity were obtained.

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