• Title/Summary/Keyword: Void deformation

검색결과 91건 처리시간 0.029초

주단조품의 기공형태에 따른 기공압착거동에 관한 연구 (FE-Analysis on void closure behavior during hot open die forging process)

  • 이영선;권용남;이정환;이승욱;김남수
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2008년도 춘계학술대회 논문집
    • /
    • pp.57-60
    • /
    • 2008
  • The studies for internal void closure have been conducted experimentally and numerically for open die forging. The FEM analysis is performed to investigate the deformation behavior of some internal voids in cast ingots during two upsetting stages. The calculated results of void closure behavior are compared with the measured results before and after upsetting. The shapes and sizes of each internal void are scanned by the X-ray scanner. From this result, the criteria for deformation amounts effect on the void closure can be investigated by the types of void. Closed voids could be compressed and eliminated after forging when the applied deformation amounts were larger than the critical effective strains. On the other hand, open voids could not be compressed and removed.

  • PDF

Comprehensive Analysis on Wrinkled Patterns Generated by Inflation and Contraction of Spherical Voids

  • Lim, Min-Cheol;Park, Jaeyoon;Jung, Ji-Hoon;Kim, Bongsoo;Kim, Young-Rok;Jeong, Unyong
    • International Journal of Precision Engineering and Manufacturing-Green Technology
    • /
    • 제5권5호
    • /
    • pp.651-658
    • /
    • 2018
  • We comprehensively investigated the wrinkles of a stiff layer covering a spherical void embedded in a rubber matrix after the void experienced inflation or contraction. We developed an easy experimental way to realize the inflation and contraction of the voids. The inflation took place in a void right beneath the surface of the matrix and the contraction happened in a void at the bottom of the rubber matrix. In the inflation, the wrinkle at the center of the deformation was random, and the pattern propagated into rabyrinthine, herringbone, and then oriented parallel lines as the position was away from the center of the inflation to the edge. The cracks were concentric, which were perpendicular to the parallel wrinkled pattern. In the contraction, the wrinkle was simply concentric around the surface of the void without any crack. The cracks were found only near the center of the deformation. The strain distribution in the stiff layer after the inflation and contraction was theoretically analyzed with simulations that were in excellent agreement with the experimental results.

불포화토에서 공극비의 추정 (The Prediction of Void Ratio in Unsaturated Soils)

  • 이달원
    • 한국농공학회논문집
    • /
    • 제48권4호
    • /
    • pp.51-57
    • /
    • 2006
  • This study was carried out to investigate the soil water characteristic curve and prediction of void ratio with net stress and matric suction using the linear elastic and volumetric deformation analysis method on unsaturated silty. The unsaturated soil tests were conducted using a modified oedometer cell and specimens were prepared at water content 2 times of liquid limit and required void ratio. The axis translation technique was used to create the desired matric suctions in the samples. It is shown that soil water characteristic curve and volumetric water content were affected significantly by preconsolidation pressure. As a matric suction increases, the reduction ratio of void ratio was shown to considerably small. Also, the predicted and measured void ratio for unsaturated soils using the linear elastic and volumetric deformation analysis showed good agreement as net stress and matric suction increases.

기공닫힘부 폐쇄정도 결정을 위한 평가방법 연구 (Evaluation methods for Void Closing Behavior in Large Ingot)

  • 최익준;최호준;윤덕재;이근안;임성주
    • 소성∙가공
    • /
    • 제20권5호
    • /
    • pp.339-343
    • /
    • 2011
  • This paper presents methods for analyzing the extent of cylindrical-shaped void closure. In addition, a quantitative relationship between change in void fraction and height reduction ratio of a compressed specimen is proposed. The height reduction ratio, number of deformation steps and billet rotation were chosen as key process parameters influencing the void closing behavior, namely, the changes in void shape and size during hot open die forging of a large ingot. The extent of void closure was analyzed from microscopic observations and estimated from tensile test results. The tensile strengths of specimens with closed voids and those without were compared for various reduction ratios in height. The results confirmed that void closure occurs at reduction ratios greater than 30 %. The void closing behavior could be expressed as a hyperbolic tangent function of reduction ratio in height, number of paths, and billet rotation. The knowledge presented in this paper could be helpful for optimizing deformation paths in open die forging processes.

소각 X-선 산란을 이용한 고무입자로 강인화된 폴리카보네이트의 변형에 관한 연구 (Small Angle X-ray Scattering Studies on Deformation Behavior of Rubber Toughened Polycarbonate)

  • 조길원;최재승;양재호;강병일
    • 접착 및 계면
    • /
    • 제3권4호
    • /
    • pp.19-26
    • /
    • 2002
  • 고무입자로 강인화된 폴리카보네이트의 강인화 메커니즘을 연구하기 위하여 synchrotron X-선을 이용한 소각 X-선 산란법을 이용하여 실시간으로 변형 과정에서의 폴리카보네이트 내의 micro-void의 생성과 성장과정을 조사하였다. 시료는 직경 $0.3{\mu}m$의 가교화된 아크릴 고무입자로 강인화된 폴리카보네이트이며 wedge test 방식으로 시료에 변형을 가하면서 X-선을 조사하여 산란빔의 세기 변화를 살펴보았다. 변형이 증가함에 따라 산란빔의 세기가 증가하며 이는 폴리카보네이트 매트릭스 내의 micro-void의 생성에 의한 것으로 추정된다. 이러한 micro-void는 폴리카보네이트 매트릭스 내부에 생선된 것으로서 이는 고무입자와 매트릭스간의 계면분리 현상이나 고무입자 내부의 cavitation에 의한 void는 아닌 것으로 추정된다. 이 micro-void는 큰 void들과는 달리 특정한 변형 정도에 이르러 일정한 크기를 갖고 생성되기 시작하며 변형 정도가 증가하여도 그 크기는 증가하지 않고 단지 그 양만이 계속적으로 증가함을 알 수 있다.

  • PDF

비국소형 구성식을 이용한 보이드 재료의 변형 국소화 거동의 해석(I) (Analysis of Deformation Localization of Void Material using Nolocal Constitutive Relation (I))

  • 김영석;최홍석;임성언
    • 소성∙가공
    • /
    • 제9권1호
    • /
    • pp.59-65
    • /
    • 2000
  • Most studies of failure analysis in ductile metals have been based on the classical plasticity theory using the local constitutive relations. These frequently yields a physically unrealistic solution, in which a numerical prediction of the onset of a deformation localization shows an inherent mesh-size sensitivity. A one way to remedy the spurious mesh sensitivity resulted in the unreasonable results is to incorporate the non-local plasticity into the simulation model, which introduce an internal (material) length-scale parameter into the classical constitutive relations. In this paper, a non-local version of the modified Gurson constitutive relation has been introduced into the finite element formulation of the simulation for plane strain compression of the visco elastic-plastic void material. By introducing the non-local constitutive relations we could successfully removed the inherent mesh-size sensitivity for the prediction of the deformation localization. The effects of non-local constitutive relation are discussed in terms of the load-stroke curve and the strain distributions accross the shear band.

  • PDF

레이저 용접 테일러드 블랭크의 기본 성형특성 I : 인장변형 특성 (Forming Characteristics of Laser Welded Tailored Blanks I : Tensile Deformation Characteristics.)

  • 박기철;한수식;김광선;권오준
    • 소성∙가공
    • /
    • 제7권1호
    • /
    • pp.23-35
    • /
    • 1998
  • In order to analyze the tensile deformation characteristics of laser welded tailored blanks. laser welded blanks of different thikness and strength combinations were prepared and tensile tests were done. The tensile elongation along the direction perpendicular to weld line of laser welded blanks was reduced as increasing the deformation restraining force (strength X thicknes) ratio between two welded sheets and fracture occurred at weaker side of base sheets if void ration of welded sheets and fracture occurred at weaker side of base sheets if void ratio of weld section was less than 45% The tensile elongation along weld line reached above 90% of the elongation of base material if welding was done perfectly. Total elongation along the direction perpendicular to weld line was able to be predicted by force equilibrium and power law behavior of base sheets and it was related with the deformation of stronger sheet and formability of weaker side.

  • PDF

대형인곳의 업셋-블룸단조에서의 기공 압착 거동 예측 (Prediction of Void Crushing Behavior in Upset & Bloom Forging of Large Ingot)

  • 권일근;김경훈;윤영철;송민철
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2004년도 추계학술대회논문집
    • /
    • pp.325-328
    • /
    • 2004
  • This paper deals with void crushing behavior by ingot forging process which consists of sequential operations of upset forging and bloom forging. The predicted results of void crushing behavior by the simplified global-local method using F.E. analysis showed that the inherent void at the top region of the ingots remains incompletely crushed even after several forging operations. From the results of the hot upset forging test using the billets with drilled voids, it was found that the bonding efficiency of the void after forging process increases with an increase in deformation, and a decrease of initial diameter of voids.

  • PDF

19mm 밀입도 아스팔트 혼합물의 소성변형 예측 모델 개발 (Development of the Permanent Deformation Prediction Model of 19mm Dense Grade Asphalt Mixtures)

  • 박희문;최지영;박성완
    • 한국도로학회논문집
    • /
    • 제7권4호
    • /
    • pp.1-8
    • /
    • 2005
  • 아스팔트 포장에서 소성변형은 교통하중에 의해 발생하는 가장 심각한 파손중의 하나이다. 현재 개발중인 한국형 포장 설계법은 역학적-경험적 설계법으로 다양한 포장 파손 예측모델을 필요로 한다. 이 연구는 포장설계시 아스팔트층에서 발생하는 소성 변형량을 예측할 수 있는 모델을 개발하여 포장의 공용성을 규명하고자 하였다. 본 논문은 아스팔트 혼합물의 소성변형에 영향을 미치는 인자를 규명하고, 소성변형 예측 모델을 개발하고자 한다. 이를 위하여 3단계 온도, 공극률을 조합한 19mm 밀입도 혼합물에 대하여 삼축압축 반복재하시험을 수행하였다. 그 결과 혼합물의 온도와 공극률이 소성변형 예측 모델 계수에 영향을 미치는 것으로 확인되었다. 이에 근거하여 19mm밀입도 아스팔트 혼합물에 대한 소성변형 예측식을 다중 회귀분석을 통하여 개발하였으며, 개발된 모델을 검증하였다.

  • PDF

배수조건에 따른 압밀 거동의 수치적 분석 (Numerical analysis of Consolidation Behavior under Various Drainage Conditions)

  • 오상호;조완제;윤찬영
    • 한국지반공학회:학술대회논문집
    • /
    • 한국지반공학회 2010년도 춘계 학술발표회
    • /
    • pp.1194-1199
    • /
    • 2010
  • Systematic finite element analyses on consolidation were performed with various drainage conditions. Numerical analyses were performed using SAGE CRISP2D, a commercial numerical analysis program for the conventional geotechnical engineering practice. For the input properties of the numerical analyses, incremental loading oedometer tests were performed on reconstituted kaolinite samples. Numerical analyses were performed with various drainage conditions such as vertical, radially inward and outward drainage conditions. For the case of radially inward drainage conditions, a series of numerical analyses were performed with varying the diameter of vertical drains. As a result, the lateral deformation and void ratio variation occurred during consolidation for the radially inward or outward drainage conditions. And the variations of the lateral deformation and void ratio did not fully disappear even after the completion of the consolidation and induced the spatial variations of the soil properties. Keywords : finite element analysis of consolidation, various drainage conditions, lateral deformation, spatial variation of soil properties.

  • PDF