• Title/Summary/Keyword: Vibration Analyzer

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Not Preventive Maintenance, But Predictive Maintenance (예방정비의 필요성)

  • 전형식;글렌화이트
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1994.04a
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    • pp.109-115
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    • 1994
  • 지난 날에는 생산공장 기기들의 정비에 진동분석 이용은 거의 전무한 상태이었으며 과학이 발달된 이 즈음에도 고장이 날 때까지 기기를 혹사하고 고장이 난 후에야 많은 시간과 경비를 들여 기기를 재가동 함은 물론 공장가동 중단으로 인한 생산성 상실이 산업계에 주는 영향은 크다. 경우에 따라서는 기기전체를 교체하는 큰 대형사고로 이어질 수 있기 때문에 공장 전면 조업에 큰 차질을 빚게된다. 시태크(Time tech)와 Re-Engineering과 같은 최첨단 경영방침에 부응하기 위해서는 구태의연한 가동파괴정비나 정기점검 정비방법을 탈피하여 최신 진동분석 기술을 이용한 예방정비(predictive maintenance)를 채택하는 것이 바람직하다. 과학기술 발전에 힘입어 정확한 진동자료를 수집할 수 잇는 주파수분석기(FFT analyzer)나 자료수집기 (data collector)와 진동자료를 심층분석하여 정확한 진동해결방안을 제시할 수 있는 software가 개발되어 사용화 되어 있는바 관계기술 요원들의 진동에 대한 이해와 기술습득으로 한차원 높은 기기정비를 통해 효율적인 생산성증가, 정비비용감소, 안전사고 미연방지등 많은 것을 함께 얻을 수 있다.

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Development of Linear Actuator Using Surface Acoustic Wave (표면 탄성파를 이용한 선형 구동기의 개발)

  • Kim, Jae-Geun;Lim, Soo-Cheol;Lee, Taek-Joo;Park, No-Cheol;Park, Young-Pil
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2008.04a
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    • pp.852-855
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    • 2008
  • In this paper, we proposed a new type's PZT actuator using surface acoustic wave. This actuator uses Rayleigh wave as an operational traveling wave. For the development of the actuator, each components of surface acoustic wave motor like PZT substrate, slider and IDT was studied theoretically and fabricated. For the measurement of transfer function of PZT substrate and operation of surface acoustic wave motor, network analyzer and 13.56MHz RF generator were used. Also the model which expresses the driving characteristic best was suggested and simulation was executed for the suggested model. And the future research works for improvement of SAW actuator was suggested.

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A Study on the Vibrational Characteristics of the Continuous Circular Cylindrical Shell with the Multiple Supports Using the Experimental Modal Analysis (실험모드해석에 의한 다점지지된 연속원통셸의 진동특성에 관한 연구)

  • 한창환;이영신
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.11 no.4
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    • pp.43-51
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    • 2001
  • An experimental modal analysis is the process to identify structure's dynamic characteristics such as resonant frequencies, damping values and mode shapes. An experimental model was made of stainless steel in the shape of a circular cylindrical shell and installed on the test bed with jigs. For investigating vibrational characteristics of the continuous circular cylindrical shell with intermediate supports, modal testing is performed by using impact hammer, accelerometer and 8-channel FFT analyzer. The frequency response function(FRF) measurements are also made on the experimental model within the frequency range from 0 to 4kHz. Modal parameters are identified from resonant peaks in the FRF's and animated deformation patterns associated with each of the resonances are shown on a computer screen. The experimental results are compared with analytical and FEA results.

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Development of Diagnostic System for Mold Oscillation in a Continuous Slab Casting Machine (연속주조기 Mold Oscillation 진단시스템 개발)

  • 이성진;전형일;이경순
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2002.05a
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    • pp.387-392
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    • 2002
  • A portable mould oscillation analyzer with an integrated computer, developed by POSCO, records the movement of the mould in every spatial direction. The system uses the gap sensors to measure the mould movement (displacement) in two horizontal directions according to the mould narrow and broad faces and the vertical strokes in the four corners of mould. The gap sensor is a non-contacting minute displacement-measuring device using the principle of high frequency eddy current loss. The mould oscillation diagnostic system integrates the gap sensors, their converters and the industrial portable computer with plug-in data acquisition boards. In an own expert module, which is included in the diagnosis program, one can obtain much information about the mould oscillation equipment.

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Sound Intensity Estimation with the Effect of Leakage Error from the Contaminated Data (누설오차의 영향을 고려한 음향 인텐시티의 추정)

  • 안세진;정의봉;정호경
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2002.05a
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    • pp.1189-1194
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    • 2002
  • Acoustic intensity is usually estimated by the cross-spectrum of acoustic pressure at two adjacent micrphones. The cross-spectrum calculated by digital Fourier transform technique will unavoidally have leakage error since the period of signal will not be usually coincident with record length. Therefore, the acoustic intensity estimated by the conventional r]n analyzer will show distorted value. In this paper the expression of the Fourier transformed data of a harmonic signal is formulated when there is leakage error. The method to elimate the effect of leakage error from the contaminated data is also proposed. Some numerical examples show the validation of the proposed method.

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스토케스틱 방법에 의한 공작기계의 안정성 해석

  • Kim, Gwang-Jun
    • Journal of the Korean Society for Precision Engineering
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    • v.1 no.1
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    • pp.34-49
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    • 1984
  • The stability of machine tool systems is analyzed by considering the machining process as a stochastic process without decomposing into machine tool structural dynamics and cutting processes. In doing so the time series analysis technique developed by Wu and Pandit is applied systematically to the relative vibration between cutting tool and work- piece measured under actual working conditions. Various characteristic properties derived from the fitted ARMA(Autoregressive Moving Average) Models and those from raw data directly are investigated in relation with the system stability. Both damping ratio and absolute value of the characteristic roots of the AR part of the most significant dynamic mode are preferred as stability indicating factors to the other pro-perties such as theoretical variance .gamma. (o) or absolute power of the most dominant dynamic mode. Maximum aplitude during a certain interval and variance estimated from raw data are shown to be very sensi- tive to the type of the signal and the location of measurement point although they can be obtained rather easily. The relative vibration signal is also analyzed by FFT(Fast Fourier Transform) Analyzer for the purpose of comparison with the spectrums derived from the fitted ARMA models.

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Effect of the Measuring Method of Reverberation Time Using Impulse Response Method on the Normalized Impact Sound Pressure Level (임펄스응답적분법을 이용한 잔향시간의 측정방법이 규준화 바닥충격음레벨에 미치는 영향)

  • Lee, J.W.;Kwon, Y.P.
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.16 no.1 s.106
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    • pp.34-39
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    • 2006
  • For the evaluation of the normalized impact sound pressure level, the reverberation time of the receiving room should be measured. This paper deals with the effect of the time constant of FFT analyzer and the measuring points on reverberation time. It is found that the time constant should be in the range between 10 ms and 35 ms. While the effect of measuring points on the reverberation time is significant when the bandwidth is narrow it is negligible in the evaluation of the normalized impact sound pressure level.

Leakage Error Improvement of the Intensity with a single freqency (단일 주파수를 갖는 음향 인텐시티의 누설오차 개선)

  • 정의봉;안세진;정호경
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2001.11b
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    • pp.1156-1161
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    • 2001
  • Acoustic intensity is usually estimated by the cross-spectrum of acoustic pressure at two adjacent microphones. The cross-spectrum calculated by digital Fourier transform technique will unavoidally have leakage error since the period of signal will not be usually coincident with record length. Therefore, the acoustic intensity estimated by the conventional FFT analyzer will show distorted value. In this paper, the expression of the Fourier transformed date of a harmonic signal with a single frequency is formated when there is leakage error. The method to elimate the effect of leakage error from the contaminated data is also proposed. Some numerical examples show the validation of the proposed method.

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A Study on the Optical Pickup Design using the Bode Diagram (주파수 선도를 이용한 광픽업 설계 연구)

  • 손도현;홍삼열;최인호;김영중;김진용
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2001.11b
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    • pp.967-971
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    • 2001
  • The frequency characteristics of the optical pickup are investigated indirectly from the bode diagram of the open loop system and the actuator. However, there is necessity of acquiring the optical pickup bode diagram in a view of the differences in the frequency characteristics. One of the differences is that bode diagrams of the optical pickup are differ to that of the actuator and the other is that bode diagrams of the open loop system include controller, gains and filters. So this paper presents the method acquiring the optical pickup bode diagram. In addition, usefulness of the optical pickup bode diagram was demonstrated by being applied to the optical pickup design. The reason of reducing the development period and acquiring the frequency characteristics of the optical system, the optical pickup bode diagram has many merits in the optical pickup design before acquiring the stable bode diagram of the open loop system.

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Not Preventive Maintenance, But Predictive Maintenance (예방(예지) 정비의 필요성)

  • Jeon, Hyeong-Sik;White, Glenn
    • Journal of KSNVE
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    • v.4 no.4
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    • pp.459-467
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    • 1994
  • Various maintenance programs and techniques have been implemented for roating machineries, since machines were invented for commerical use. The earliest type of maintenance was run-to-failure, where the machine was run until a fault caused to fail in service. It was obviously an expensive approach due to the unpredictability of the machine condition. Another type is the periodic maintenance, where machines are disassembled and overhauled on regular schedules. With the advent of reliable data collectors including FFT analyzer and developing of versatile supporting software such as ExpertALERT system, the predictive maintenance is known to be the most feasible maintenance type these days. The vibration analysis enables for a maintenance crew to find the exact cause of fault on a machine and to make a proper maintenance schedule with a trend analysis. The predicitive maintenance is considered to be the most important part of pro-active maintenance.

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