• Title/Summary/Keyword: Valve-point

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Durability Evaluation of ER Fluids in Hydraulic Control Systems (유압제어시스템 적용을 위한 ER 밸브의 내구성 평가)

  • Kim, Do-Tae;Jang, Sung-Cheol
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.2
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    • pp.100-105
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    • 2007
  • Electro-rheological(ER) fluid and valve are fabricated and evaluated experimentally in its durability to utilize the hydraulic control systems for long term operation. The two-ports ER valve used in the experiment consist of twelve parallel multi-layer electrodes and provide a restriction to the passage of ER fluid because of the viscous pressure drop and a component induced by the electric field. The durability test of ER valve are performed by measuring the surface roughness of electrodes with variation of an electric field strength and test time(1000 or 1800min.). Also, the shear stress and shear rate are measured to evaluate the durability of ER fluid as function of time. After durability test, ER shear stress increases approximately proportional to the shear rate with applied electric field intensity, In the ER valve, the center line average height roughness(Ra) of copper electrode increases about 1.56 times and ten-point median height roughness(Rz) increases about 2.2 times after the durability test. An understanding of these durability is essential to predicting the service life of ER fluid and valves.

Wear Characteristics of Metal Ball and Seat for Metal-Seated Ball Valve (금속 볼 밸브의 볼·시트 마멸 특성에 관한 실험적 연구)

  • Bae, Junho;Chung, Koo-Hyun
    • Tribology and Lubricants
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    • v.32 no.1
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    • pp.32-37
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    • 2016
  • The wear characteristics of metal ball and seat in a metal-seated ball valve significantly affect the performances such as leakage and valve torque. In this work, the wear characteristics of metal ball and seat are experimentally investigated. A stainless steel ball and seat with a high corrosion-resistant coating are prepared and a component level test was performed. The hardness and surface roughness of specimens cut from the metal ball and seat are measured before and after the test using a micro-Vickers hardness tester and confocal microscopy, respectively. In order to assess the wear characteristics, the surfaces of the specimens are carefully examined after the test. The confocal microscope data show that the surface roughness values of both the ball and seat increase by a factor of 3-4, which may lead to an increase in valve torque. However, the wear of the seat is found to be more significant than that of the ball. In addition, a comparison of the surfaces of the ball and seat before and after testing revealed that adhesive and abrasive wear are the major wear mechanisms. The results of this study may aid in the design of metal-seated ball valves from the tribological point of view.

Dynamic characteristic identification of PWM solenoid valve for automatic transmission (자동변속기용 펄스폭변조 솔레노이드 밸브의 동특성 식별)

  • Jung, Gyu-Hong;Cho, Baek-Hyun;Lee, Kyo-Il
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.10
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    • pp.1636-1647
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    • 1997
  • As most of today's automatic transmissions in passenger car adopt a electro-hydraulic control system, the role of electronically controlled solenoid valves occupies an important position and it is essential to predict solenoid transient characteristics in order to design and evaluate the performance of the hydraulic control system. However, in general, both the magnetic and electrical parameters f the solenoid system are hardly known and it is not easy to model this section with moderate complexity although mechanical system could be developed using the classical second order system. This paper presents a dynamic modelling technique of a solenoid valve, that is controlled by pulse width modulation for an automatic transmission, in terms of system identification theory. In nonlinear computer simulation, it is shown that the identified systems which produce magnetic force to input duty cycle for various excitation signals predict the static and dynamic performance very well near the operating point and in experiment conducted to confirm the validity of identification theory for PWM solenoid valve, we find that there is a good agreement between the experimental data and simulation result. Hence, this model can be utilized in the development of pressure control system with PWM solenoid valve.

Optimum Cam Profile Design and Experimental Verification on an OHC Type Cam-valve System (OHC형 캠-밸브 기구의 최적 캠 형상설계 및 실험적 검증)

  • 김성훈;김원경;박윤식
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.11
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    • pp.2049-2058
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    • 1992
  • In this work, a 6 degree of freedom lumped mass model is constructed for an OHC-type cam valve train analysis, and the model is verified experimentally. Using the verified model, an optimum cam profile is designed to minimize the maximum contact force between cam and follower under the constraints such as cam lift and cam event angle. The designed cam was carefully machined and tested experimentally. As operating the designed cam shaft on the test rig, the valve motion was precisely measured with laser displacement meter and the contact force was indirectly monitored by measuring strain at a certain point of the finger follower. Judging from the model simulation and experiment results, the maximum contact force can be reduced as much as more than 16.7 percent under maintaining the original valve flow area by adopting the optimum cam profile.

Characteristics of Capacity Control of Variable Speed Water Cooler with the Electronic Expansion Valve Open/Close Degree (전자팽창밸브 개도에 따른 가변속 수냉각기의 용량제어 특성)

  • Beak, Seung-Moon;Moon, Choon-Geun;Kim, Hyun-Woo;Jeong, Seok-Kwon;Yoon, Jung-In
    • Journal of Advanced Marine Engineering and Technology
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    • v.34 no.2
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    • pp.282-288
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    • 2010
  • The paper presents the characteristics of capacity control of variable speed water cooler with the electronic expansion valve open/close degree. It is a preliminary study on the optimum control of the water cooler system using a variable speed compressor controlled by inverter. The electronic expansion valve controlled by the variation of compressor speed maintains the constant degree of superheat at the evaporator outlet, which aims to find the degree of superheat obtaining the optimum refrigeration effect. The investigation indicates that there is a point achieving the maximum cooling capacity by the variation of the electronic expansion valve open/close degree with constant compressor speed.

DESIGN OPTIMIZATION OF AN INDUSTRIAL 3/2 WAY PNEUMATIC VALVE CONSIDERING FLOW-STRUCTURE CHARACTERISTICS (3/2 WAY 공압밸브의 유동-구조적 특성을 고려한 최적설계)

  • Yang, S.M.;Baek, S.H.;Kim, T.W.;Jung, I.S.;Kang, S.
    • 한국전산유체공학회:학술대회논문집
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    • 2011.05a
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    • pp.605-607
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    • 2011
  • A Study on the flow-structure characteristics of a 3/2 way pneumatic valve is essential for optimizing the performance of ship engines. It is important for the valve to have desirable safety factor am reduced weight from the safety and economic point of view. In this study, we capture flow-structure characteristics of 3/2 way pneumatic valve. This is optimized based on the proper design criteria. The air at a pressure of 30 bar is the working fluid which is made to fill in the tack in short time. This time is defined as the filling time. The flow and structure analysis is performed for three cases under maximum stress and safety factor. In optimum design, considering the flow-structure characteristics, we model twenty seven cases by using DOE(design of experiments) method Here, analysis for each cases is performed and then metamodels are created We obtain optimized parameters and then analysis is repeated to compare with the initial model. Finally, the feasibility of the optimum design is verified.

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Hydrodynamic Investigation of a Floating-type Monoleaflet Polymer Valve under Steady Flow Condition (정상유동에서 유동형 단엽폴리머 인공판막의 수력학적 성능평가)

  • 김준우;박복춘
    • Journal of Biomedical Engineering Research
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    • v.17 no.1
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    • pp.49-60
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    • 1996
  • An experimental investigation was performed under steady flow condition to assess hydrodynamic performance of floating-type monoleaflet polymer valves (MLPV) withdifferent leaflet thickness. The St. Jude Medical valve (SJMV) was also used for comparison test. Pressure drops of MLPVS are larger than those for other types of polymer valves and mechanical valves. Furthermore, the thicker is the leaflet thickness of the polymer valve, the larger are the corresponding pressure drop. The velocity profiles for MLPs reveal a large reversed flow region downward to the valve position. The maximum wall shear stresses of MLPVS at a flow rate of $30{\ell}$/min are in the range 50-130 dyn/$cm^2$, and the corresponding maximum Reynolds shear stresses are in the range of 100-500 dyn/$cm^2$, respectively, which are beyond the allowable limit clinically. In contrast, floating-type monoleaflet polymer valves show better hydrodynamic performance in leakage volume. From the designing point of view, it may be concluded that the optimum thickness of leaflet for better hydrodynamic performance is one of the Important parameters.

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Hydrodynamic Investigation of a Floating-type Monoleaflet Polymer Heart Valve under Steady Flow Condition (정상유동에서 유동형 단엽폴리머 인공심장판막의 수력학적 성능평가)

  • Pak, Bock-Choon;Kim, Joon-Woo;Baek, Byoung-Joon;Min, Byoung-Goo
    • Proceedings of the KOSOMBE Conference
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    • v.1995 no.05
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    • pp.241-246
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    • 1995
  • An experimental investigation was performed under steady flow condition to assess hydrodynamic performance of floating-type monoleaflet polymer valves (MLPV) with different leaflet thickness. The St. Jude Medical valve (SJMV) was also used for comparison tests. Pressure drops of MLPVs are larger than those for other types of polymer valves and mechanical valves. Furthermore, the thicker is the leaflet thickness of a polymer valve, the larger arc the corresponding press drop. The velocity profiles for MLPV reveal a large reversed flow region downward to the valve position. The maximum wall shear stresses of MLPVs at a flow rate of 30 l/min are in the range $54-130\;dyn/cm^2$, and the corresponding maximum. Reynolds shear stresses are in the range of $100-500\;dyn/cm^2$, respectively. Both arc beyond the allowable limit clinically. In contrast, floating-type monoleaflet polymer valves show better hydrodynamic performance in leakage volume. From the designing point of view, it can be concluded that the optimum thickness of leaflet for better hydrodynamic performance is one of the important parameters.

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Measurement of Air Motion in a Diesel Engine Combustion Chamber using Hot Wire Anemometer (열선유속계에 의한 디이젤기관 연소실내의 공기유동 측정)

  • U, Dae-Seong;Go, Dae-Gwon;An, Su-Gil
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.23 no.2
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    • pp.86-94
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    • 1987
  • In order to examine the flow motion in a combustion chamber of a motored diesel engine, the variation of instantaneous are velocity at a fixed point in combustion chamber was measured by the constant temperature hot wire anemometer, varing engine speed, shroud shape and shroud position. The results are summerized as follows: 1. The variation of air velocity in a combustion chamber is closely related with the valve timing and piston velocity. 2. The air velocity in the cylinder at suction stroke is being increased and maximized at 60$^{\circ}$ ABDC in compression stroke and then decreased at the e.v.o. in expansion stroke. 3. The mean velocity using shroud valve was less than no shroud valve. However the turbulent intensity using shroud valve was larger than no shroud valve. 4. The turbulent intensity with 90$^{\circ}$shroud valve was larger than that of 120$^{\circ}$shroud valve, and 90$^{\circ}$shroud valve at 180$^{\circ}$shroud position had the largest turbulent intensity.

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Measurement of Air Motion in a Diesel Engine Combustion Chamber using Hot Wire Anemometer (열선유속계에 의한 디이젤기관 연소실내의 공기유동 측정)

  • Dae-Sung Woo;Dae-Kwon Ko;Soo-Kil Ahn
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.23 no.2
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    • pp.40-40
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    • 1987
  • In order to examine the flow motion in a combustion chamber of a motored diesel engine, the variation of instantaneous are velocity at a fixed point in combustion chamber was measured by the constant temperature hot wire anemometer, varing engine speed, shroud shape and shroud position. The results are summerized as follows: 1. The variation of air velocity in a combustion chamber is closely related with the valve timing and piston velocity. 2. The air velocity in the cylinder at suction stroke is being increased and maximized at 60° ABDC in compression stroke and then decreased at the e.v.o. in expansion stroke. 3. The mean velocity using shroud valve was less than no shroud valve. However the turbulent intensity using shroud valve was larger than no shroud valve. 4. The turbulent intensity with 90°shroud valve was larger than that of 120°shroud valve, and 90°shroud valve at 180°shroud position had the largest turbulent intensity.