• Title/Summary/Keyword: Valve train

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An Analysis of Valve Train Behavior Considering Stiffness Effects

  • Chun, Dong-Joon;Lee, Jin-Kab
    • Journal of Mechanical Science and Technology
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    • v.14 no.3
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    • pp.283-290
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    • 2000
  • To maintain the specific volumetric efficiency of a heavy-duty diesel engine, an understanding of the behavior of each part of the valve train system is very important. The stiffness of the valve train system has a strong influence on the behavior of the valve train than valve clearance, heatresistance, or the durability of parts. In this study, a geometrical cam design profile using a finite element model of the valve train system is suggested. The results of the valve behavior according to the change in stiffness is analyzed for further tuning of the valve train system.

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Effect of Valve Train Layout on Cam/Tappet Wear Characteristics of End Pivot Rocker Arm Type OHC Valve Train (끝단 지지 로커암형 오버 헤드 밸브트레인의 캠/종동자 마모 특성에 미치는 밸브트레인 레이아웃의 영향)

  • 이종원;장재영;김도중
    • Transactions of the Korean Society of Automotive Engineers
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    • v.9 no.4
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    • pp.184-192
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    • 2001
  • Cam/tappet wear is one of the critical concerns in valve train deign. Maximum contact stress and minimum oil film thickness between the cam and tappet are usually checked for the estimation of wear characteristics. If the two extreme cases arise simultaneously, there is a strong possibility of cam/tappet wear. In this paper, effects of valve train layout on the wear characteristics were studied. Especially for swinging arm type valve trains, initial geometric layout must be very carefully defined to avoid wear problems. The study was performed fur an end pivot type OHC valve train, which had severe wear problems. Analysis results show that some geometric parameter affect very sensitively on the wear characteristics. Experiments were also performed for the original and modified valve trains, which strongly support the analysis results.

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A Study on the Friction Force Onaracteristics of Valve Train System in Gasoline Engine (가솔린기관의 밸브트레인 마찰특성)

  • 윤정의;이만희;김재석
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1998.10a
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    • pp.30-37
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    • 1998
  • It is well known that reduction of friction loss due to the valve train system greatly affects on improvement of fuel economy in internal combustion engine. In order to investigate friction characteristics of valve train system we carried out friction force measurement using test rig developed by ourselves. From test results, we concluded that characteristics of lubrication and friction torque on the valve train system such as mixed and hydrodynamic was mainly governed the contact type between cam and tappet.

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A Study on Dynamic Simulation and Cam Profile Optimization for OHV Type Valve Trains (OHV형 밸브트레인의 동특성 해석 및 최적 캠 형상설계에 관한 연구)

  • 김도중;윤수환;박병구;신범식
    • Transactions of the Korean Society of Automotive Engineers
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    • v.4 no.1
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    • pp.110-122
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    • 1996
  • The objective of this study is to understand the dynamic characterictics of OHV type valve trains and to design and optimal cam profile which will improve engine performance. A numerical model for valve train dynamics is presented, which aims at both accuracy and computational efficiency. The lumped mass model and distributed parameter model were used to describe the valve train dynamics. Nonlinear characterictics in the valve spring behavior were included in the model. Comprehensive experiments were carried out concerning the valve train dynamics, and the model was tuned based on the test results. The dynamic model was used in designing an optimal cam profile. Because the objective function has many local minima, a conventional local optimizer cannot be used to find an optimal solution. A modified adaptive random search method is successfully employed to solve the problem. Cam lobe area could be increased up to 7.3% without any penalties in kinematic and dynamic behaviors of the valve train.

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A Study on the Dynamic Characteristics of Polydyne cam Valve Train (폴리다인 캠 밸브 트레인의 동적 특성에 관한 연구)

  • You, Hwan-Shin;Chun, Dong-Joon
    • Journal of Advanced Navigation Technology
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    • v.15 no.3
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    • pp.441-448
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    • 2011
  • It is very important that establishing the valve train equations and representing the behavior of the valve train parts. To maintain the specific efficiency of running engine, the cam profile of valve train has more specific influence on the adequate behavior of the valve train than a valve clearance, heat-resistance and durability of parts. The polynomial cam, the multipol cam and polydyne cam profie are widely used to represent cam behaviour. In this study, using polydyne cam design profile equations which is more adequate for representing high speed engine, the geometrical modeling and mathmatical variable analysis are established to analysis the valve behaviour.

Cam Profile Design for Impulsive Noise Reduction of Automotive Engine Valve Train (자동차 엔진 밸브트레인의 타음감소를 위한 캠 형상 설계)

  • An, Ki-Yong;Kim, Do-Joong
    • Transactions of the Korean Society of Automotive Engineers
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    • v.14 no.4
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    • pp.139-148
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    • 2006
  • Valve train is one of the important noise sources in idling engines. Valve train noise comes mostly from two different impacts. One is the impact between cam and tappet at the beginning of the valve open period, which is an important source of impulsive noise of valve trains. The other is the impact between valve and valve seat at the closing of the valve open period. In case of mechanical lash adjusters, it is very difficult to control the initial impact. In this paper, we designed various types of cam profiles, especially in the opening ramp design, and investigated the effect of cam profiles on the magnitude of the initial impact. The effects that some cam design parameters have on the impulsive noise are also observed.

Development of Integrated Valve Train System Design Program (밸브트레인 시스템 통합 설계 프로그램 개발)

  • 조명래;김지운;오대윤;김지영;한동철
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.26 no.10
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    • pp.1364-1369
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    • 2002
  • This paper introduces the development of the analysis and design program of valve train system. In order to verify the stability of design and improve the performance of system efficiently, it is required that integrated and interactive simulation program. The presented program is developed in the base of the object-oriented, capsulation, modulization, OLE (objected linking and embedding) and various design theory. It contains the expandability and flexibility of the structure. In addition to that, it is programmed to make the convenient user interface by using the visualization programming. This program can support the modification of the valve element as well as the development of the valve train system in the beginning of design. It is expected to save the cost and time for the design of valve train system.

An Experimental Study on the Effect of Valve Train Design Parameters on the Diesel Engine Valve Rotation (디젤엔진의 밸브회전에 미치는 밸브트레인 설계변수들의 영향에 관한 실험적 연구)

  • Kim, Do-Joong;Jeong, Young-Jong;Lee, Jung-Hee
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.6
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    • pp.1-8
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    • 2004
  • In this paper we present the effects that valve train design parameters and operating conditions have on the valve rotation properties of a diesel engine. Rotation of intake and exhaust valves are very closely related to the long term durability of diesel engines. of the valves do not rotate even at a rated engine speed, it causes the uneven wear of the valve seat and valve head contact area, which eventually shortens the engine life. Because the rated speed of a diesel engine is relatively lower than that of a gasoline engine, the operating condition of a diesel engine produces tough environment for valve rotation. Therefore, the valve rotation is an important problem which should be solved in the early stage of engine development. In this study, we developed a new technique to measure the valve rotation and shaking motion simultaneously using three proximity sensors. Valve train rotating properties of a diesel engine were measured under various engine operating conditions.

A Study of Valve-train Life Time Estimate in Engine Durability Test (2) (엔진내구시험을 통한 Valve Train 수명예측에 관한 연구 (2))

  • Kim, Jaejin;Lee, Hwanhui;Myung, Wanghee;Min, Byengdu
    • Transactions of the Korean Society of Automotive Engineers
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    • v.22 no.3
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    • pp.75-80
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    • 2014
  • In previous study, make an attempt to estimate exhaust valve seat and seat-ring wear acceleration factor for engine durability test with measuring and consideration of wear mechanism. But found abnormal initial wear rate in exhaust valve seat-ring. And have to improve exhaust valve seat-ring wear rate for reliability reason, because next GDI/Turbo engine is based on this engine and GDI/Turbo engine have higher combustion pressure and higher thermal load. In this study, Trying to find the cause of abnormal wear factor, improve valve-train durability by change specification & design of parts and verify variant parts for improving durability of valve-train. And then I would like to propose a design guide line of valve-train system in a reliability point of view, besides make a complement of previous study.

IV-TAP : Integrated Valve Train system Analysis Program (IV-TAP : 밸브트레인 통합 해석 프로그램)

  • 김지영;조명래;신흥주;한동철
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2000.06a
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    • pp.258-262
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    • 2000
  • This paper reports on the development of the analysis program of the valve train system, IV-TAP. It is essential to verify the stability of the design and to improve the performance of the system. In order to do that effi챠ently, it is required that integrated and interactive simulation analysis program. IV-TAP is developed in the base of the object-oriented, capsulation, modulization, OLE(objected linking and embedding) and variational design theory. So it contain the expandability and flexibility of the structure. In additon to that, it is programed to make the convenient user interface by using the visualization programming. It can support the modification of the valve element as well as the development of the valve system in the beginning. It is expected to reduce the money and effort for design the valve train system.

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