• 제목/요약/키워드: Vacuum melting

검색결과 185건 처리시간 0.024초

공정변수간의 교호작용을 고려한 모서리 접합두께 및 처짐량 예측 회귀식 도출 (Derivation of predicting regression equations of bonding thickness and deflection of glass edge considering the interaction effects between the parameters)

  • 김영신;전의식
    • 한국산학기술학회논문지
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    • 제14권2호
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    • pp.511-516
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    • 2013
  • 유리 모서리 접합은 디스플레이 및 건축, 가전 등 산업계의 다양한 분야에 활용되고 있으며, 패널 접합부의 두께 및 형상은 단열성능 및 강도 등 패널의 주요 성능에 큰 영향을 미치는 요인으로 작용한다. 이런 모서리 접합부의 단면은 수소혼합가스토치를 이용하여 모서리를 용융 접합 할 경우 공정변수에 의해 형상이 결정된다. 따라서 본 논문에서는 가스토치를 이용하여 모서리 접합 시 접합부에 영향을 미치는 공정변수를 설정하고, 접합단면의 형상변수를 설정하여 두 변수간의 상관관계를 분석하기 위한 회귀식을 도출하고자 하였다. 회귀식 도출을 위해 공정변수가 형상변수에 미치는 주효과 및 교호작용을 분석하였으며, 변수간의 교호작용을 고려한 다항회귀식을 도출하였다. 도출된 다항회귀식을 통해 각 공정변수 변화에 따라 모서리 접합 두께 예측 및 처짐량 예측이 가능하다.

차세대 원전 대형 압력용기용 고강도 SA508 Gr.4N Ni-Cr-Mo계 저합금강 개발 (High Strength SA508 Gr.4N Ni-Cr-Mo Low Alloy Steels for Larger Pressure Vessels of the Advanced Nuclear Power Plant)

  • 김민철;박상규;이기형;이봉상
    • 한국압력기기공학회 논문집
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    • 제10권1호
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    • pp.100-106
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    • 2014
  • There is a growing need to introduce advanced pressure vessel steels with higher strength and toughness for the optimizatiooCn of the design and construction of longer life and larger capacity nuclear power plants. SA508 Gr.4N Ni-Cr-Mo low alloy steels have superior strength and fracture toughness, compared to SA508 Gr.3 Mn-Mo-Ni low alloy steel. Therefore, the application of SA508 Gr.4N low alloy steel could be considered to satisfy the strength and toughness required in advanced nuclear power plants. The purpose of this study is to characterize the microstructure and mechanical properties of SA508 Gr.4N low alloy steels. 1 ton ingot of SA508 Gr.4N model alloy was fabricated by vacuum induction melting followed by forging, quenching, and tempering. The predominant microstructure of the SA508 Gr.4N model alloy is tempered martensite having small packet and fine Cr-rich carbides. The yield strength at room temperature was 540MPa, and it was decreased with an increase of test temperature while DSA phenomenon occurred at around $288^{\circ}C$. Overall transition property of SA508 Gr.4N model alloy was much better than SA508 Gr.3 low alloy steel. The index temperature, $T_{41J}$, of SA508 Gr.4N model alloy was $-132^{\circ}C$ in Charpy impact tests, and reference nil-ductility transition temperature, $RT_{NDT}$ of $-105^{\circ}C$ was obtained from drop weight tests. From the fracture toughness tests performed in accordance with the ASTM standard E1921 Master curve method, the reference temperature, $T_0$ was $-147^{\circ}C$, which was improved more than $60^{\circ}C$ compared to SA508 Gr.3 low alloy steels.

수소화-탈수소화법을 이용한 탄탈륨 스크랩으로부터 탄탈륨 분말 제조 연구 (Study on Manufacture of Tantalum Powder from Tantalum Scrap using Hydride-Dehydride Process (HDH Process))

  • 이지은;이찬기;박지환;윤진호
    • 자원리싸이클링
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    • 제27권5호
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    • pp.30-37
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    • 2018
  • 국내 발생하는 고순도 탄탈륨 스크랩을 재활용하기 위해 수소화-탈수소화법(HDH법)에 의한 탄탈륨 분말 제조 연구를 실시하였다. 탄탈륨은 연성 및 강도가 우수하며 융점 또한 높아 분말 제조가 어려운 금속으로 알려져 있다. 따라서 본 연구에서는 수소화를 통해 생성된 탄탈륨 수소화물을 이용하여 탄탈륨 분말을 제조하였다. $500^{\circ}C$, 5시간/$700^{\circ}C$, 3시간 수소화 조건에서 탄탈륨 수소화물이 생성되었고, 탄탈륨 내의 수소는 격자의 팽창 및 전위의 결함으로 작용하므로 탄탈륨 수소화물 분말을 제조하기에 용이하였다. Ring mill을 이용하여 1300 rpm, 30분 이상의 조건에서 $10{\mu}m$ 이하의 크기로 분쇄하였으며, 알곤 및 저진공 분위기에서 탈수소화 공정을 통해 수소 50 ppm 이하의 탄탈륨 분말을 제조하였다.

Al 5052 함금 후판재의 전자빔 용접부 단면 형상과 강도에 관한 연구 (A Study on Electron Beam Weldmetal Cross Section Shapes and Strength of Al 5052 Thick Plate)

  • 김인호;이길영;주정민;박경태;천병선
    • Journal of Welding and Joining
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    • 제27권3호
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    • pp.73-79
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    • 2009
  • This present paper investigated the mechanical properties and the microstructures of each penetration shapes classifying the conduction shape area and the keyhole shape area about electron beam welded 120(T)mm thick plated aluminum 5052 112H. As a result the penetration depth is increased linearly according to the output power, but the aspect ratio is decreased after the regular output power. In the conduction shape area, the Heat affected zone is observed relatively wider than the keyhole shape area. In the material front surface of the welded specimen, the width is decreased but the width in the material rear surface is increased. After the measuring the Micro Vikers Hardness, it showed almost similar hardness range in all parts, and after testing the tensile strength, the ultimate tensile strength is similar to the ultimate tensile strength of the base material in all the specimens, also the fracture point was generated in the base materials of all the samples. In the result of the impact test, impact absorbed energy of the Keyhole shape area is turned up very high, and also shown up the effect about four times of fracture toughness comparing the base material. In the last result of observing the fractographs, typical ductile fraction is shown in each weld metal, and in the basic material, the dimple fraction is shown. The weld metals are shown that there are no other developments of any new chemical compound during the fastness melting and solidification.

자동차용 브레이크 마찰재에서 고망간강의 마찰 및 마모특성 (Friction and Wear Properties of High Manganese Steel in Brake Friction Material for Passenger Cars)

  • 정광기;이상우;권성욱;송명석
    • Tribology and Lubricants
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    • 제36권2호
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    • pp.88-95
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    • 2020
  • In this study, we investigate the mechanical properties of high manganese steel, and the friction and wear characteristics of brake friction material containing this steel, for passenger car application, with the aim of replacing copper and copper alloys whose usage is expected to be restricted in the future. These steels are prepared using a vacuum induction melting furnace to produce binary and ternary alloys. The hardness and tensile strength of the high manganese steel decrease and the elongation increases with increase in manganese content. This material exhibits high values of hardness, tensile strength, and elongation; these properties are similar to those of 7-3 brass used in conventional friction materials. We fabricate high manganese steel fibers to prepare test pad specimens, and evaluate the friction and wear characteristics by simulating various braking conditions using a 1/5 scale dynamometer. The brake pad material is found to have excellent friction stability in comparison with conventional friction materials that use 7-3 brass fibers; particularly, the friction stability at high temperature is significantly improved. Additionally, we evaluate the wear using a wear test method that simulates the braking conditions in Europe. It is found that the amount of wear of the brake pad is the same as that in the case of the conventional friction material, and that the amount of wear of the cast iron disc is reduced by approximately 10. The high manganese steel is expected to be useful in the development of eco-friendly, copper-free friction material.

열전재료 Zn1-xAgxSb의 제조와 특성 (Synthesis and characterization of thermoelectric Zn1-xAgxSb compounds)

  • 김인기;오한준;장경욱
    • 한국결정성장학회지
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    • 제27권4호
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    • pp.162-166
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    • 2017
  • $Zn_{1-x}Ag_xSb$에서 Ag의 함량이 0~0.2인 열전화합물을 진공용해법으로 제조하여 결정상과 열전물성을 조사하였다. x = 0.05에서는 금속성 free Sb 상이 많이 생성되었고 이로 인해 전기전도도와 power factor가 크게 증가하였고 power factor는 제벡계수보다는 전기전도도에 의해 더 큰 영향을 받았다. x = 0.1 이상에서는 $Ag_3Sb$ 상이 현저하게 늘어났고 free Sb 피크는 약화되었다. 이에 따라 전기전도도와 power factor는 감소하기 시작하였고 이러한 경향은 더 많은 Ag가 첨가되면서 더욱 뚜렷하게 나타났다.

오옴성 접합에서의 낮은 접촉 저항을 갖는 Pt/Ti/P형 4H-SiC (Low resistivity ohmic Pt/Ti contacts to p-type 4H-SiC)

  • 이주헌;양성준;김창교;조남인;정경화;신명섭
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2001년도 하계학술대회 논문집 C
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    • pp.1378-1380
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    • 2001
  • Ohmic contacts have been fabricated on p-type 4H-SiC using Pt/Ti. Low resistivitf Ohmic contacts of Pt/Ti to p-type 4H-SiC were investigated. Specific contact resistances were measured using the transmission line model method, and the physical properties of the contacts were examined using x-ray diffraction, scanning electron microscopy. Ohmic behavior with linear current-voltage characteristics was observed following anneals at $900^{\circ}C$ for 90sec at a pressure of $3.4{\times}10^{-5}$ Torr. The Pt/Si/Ti films was measured lower value of the specific contact resistance by the annealing process, and the contact resistances were improved more than one order compared to Ti contact the annealed sample. Scanning electron microscopy shows that the Pt layer effectively reduce the oxidation of Ti films. And results are obtained as $4.6{\times}10^{-4}$ ohm/$cm^2$ for a Pt/Ti metal structure after a vacuum annealing at $900^{\circ}C$ for 90sec. Titanium has a relatively high melting point, thus Ti-based metal contacts were attempted in this study.

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생체용 타이타늄 합금의 산화거동 및 세포독성에 관한 연구 (A Study on Oxidation Behavior and Cytotoxicity Test of Ti-10Ta-10Nb Alloy)

  • 조홍규;이도재;이광민;이경구
    • 대한치과기공학회지
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    • 제26권1호
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    • pp.97-104
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    • 2004
  • A new Ti-10Ta-10Nb alloy has designed and examined some possibility of forming more passive oxide film by oxidation treatment which is closely related to corrosion resistance and biocompatibility. Ti-6Al-4V and Ti-10Ta-10Nb alloys were prepared by consumable vacuum arc melting and homogenized at 1050$^{\circ}C$ for 24hours. Alloy specimens were oxidized at the temperature range of 400 to 750$^{\circ}C$ for 30minutes, and the oxide films on Ti alloys were analysed by optical microscope, SEM, XPS and TGA. Cytotoxicity test was performed in MTT assay treated L929 fibroblast cell culture by indirect method. It is found out that the oxide film on Ti-10Ta-10Nb alloy is denser and thinner compared to Ti-6Al-4V alloy. The weight gain during the oxidation was increased rapidly at the temperature above 650$^{\circ}C$ for Ti-6Al-4V alloy and above 700$^{\circ}C$ for Ti-10Ta-10Nb alloy respectively. It was analysed that the passive film of the Ti alloys consisted of TiO2 through X-ray photoelectron spectroscopy (XPS) analysis. It is found out by cytotoxicity test that moderate oxidation treatment lowers cell toxicity, and Ti-10Ta-10Nb alloy showed better result compared to Ti-6Al-4V alloy.

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매트릭스(matrix)형 냉간금형강의 기계적 특성에 미치는 NbC 탄화물 첨가의 영향 (Effect of NbC Carbide Addition on Mechanical Properties of Matrix-Type Cold-Work Tool Steel)

  • 강전연;김호영;손동민;이재진;윤효윤;이태호;박성준;박순근
    • 열처리공학회지
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    • 제28권5호
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    • pp.239-249
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    • 2015
  • Various amount of NbC carbide was intentionally formed in a matrix-type cold-work tool steel by controlled amount of Nb and C addition. And the effect of NbC addition on the mechanical properties was investigated. Four alloys with different Nb and C contents were cast by vacuum induction melting, then hot forging and spheroidizing annealing were conducted. The machinability of the annealed specimens was examined with 3 different cutting tools. And tensile tests at room temperature were conducted. After quenching and tempering, hardness and impact toughness were measured, while wear resistance was evaluated by disk-on-plate type wear test. The increasing amount of NbC addition resulted in degraded machinability with increased strength, whereas the absence of NbC also led to poor machinability due to high toughness. After quenching and tempering, the additional NbC improved wear resistance with increasing hardness, whereas it deteriorated impact toughness. Therefore, it could be found that a moderate addition of NbC was desirable for the balanced combination of mechanical properties.

수산화암모늄나이트레이트(HAN)의 습식합성 및 이중 유기용매를 이용한 고체상 추출 (Wet Synthesis of Hydroxylammonium Nitrate (HAN) and Solid Phase Extraction Using Dual Organic Solvents)

  • 김소희;권윤자;전종기;조영민
    • 공업화학
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    • 제31권3호
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    • pp.317-322
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    • 2020
  • 수산화암모늄나이트레이트(HAN; NH3OHNO3)는 낮은 용융점과 증기압의 특성을 가지고 있고, 상대적으로 높은 산소균형을 이루고 있는 이온성 화합물이다. 본 연구에서는 높은 함량의 액상추진제를 제조하기 위한 산화제로 활용하기 위하여 이중용매를 적용하여 고체입자상으로 얻었다. 감압 하에서 액상의 HAN으로부터 수분을 증발시킨 후, 반용매로서 아세톤과 에탄올을 적용하여 추출한 입자상의 HAN에는 13.8 wt%의 수분이 포함되어 있었다. 아세톤을 단독으로 적용하였을 때, 합성수율은 질량기준으로 최대 88%이었고, TGA로 측정된 최대 함량은 86.2%, 분해온도는 160~205℃ 범위로 나타났다.