• 한국정밀공학회지
• /
• 제33권7호
• /
• pp.551-558
• /
• 2016

Reduction of welding residual stress is very important in the railway industry, but calculating its distribution in structures is difficult because welding residual stress formation is influenced by various parameters. In this study, we developed a finite element model for simulating the repair welding process to recover a surface damaged rail, and conducted a series of parametric studies while varying the cooling rate and the duration of post weld heat treatment (PWHT) to find the best conditions for reducing welding residual stress level. This paper presents a three-dimensional model of the repair welding process considering the phase transformation effect implemented by the ABAQUS user subroutine, and the results of parametric studies with various cooling rates and PWHT durations. We found that heat treatment significantly reduced the residual stress on the upper rail by about 170 MPa.

• 한국자동차공학회논문집
• /
• 제18권1호
• /
• pp.66-73
• /
• 2010

This work was focused on the material parameter extraction for the isothermal cyclic deformation analysis for which Chaboche(Combined Nonlinear Isotropic and Kinematic Hardening) and Overlay(Multi Linear Hardening) models are normally used. In this study all the parameters were driven especially based on Overlay theories. A simple method is suggested to find out best material parameters for the cyclic deformation analysis prior to the isothermal LCF(Low Cycle Fatigue) analysis. The parameter extraction was done using 400 series stainless steel data which were published in the reference papers. For simple and quick review of the parameters extracted by suggested method, 1D FORTRAN program was developed, and this program could reduce the time for checking the material data tremendously. For the application to FE code ABAQUS user subroutine for the material models was developed by means of UMAT(User Material Subroutine), and the stabilized hysteresis loops obtained by the numerical analysis were in good harmony with test results.

• 한국항공우주학회지
• /
• 제42권11호
• /
• pp.911-918
• /
• 2014

본 논문에서는 응집영역 모델링 방법에 의한 균열전파 해석에서 발생하는 연성추가문제의 효과적인 해결방법으로 사용자 부프로그램 UMPC를 이용한 응집요소의 선택적 활성화 기법을 연구 하였다. 먼저 균열의 발생 및 전파가 예상되는 지역의 일반요소들 사이에 응집요소를 삽입하고 응집요소를 구성하는 절점에 다중점 구속조건을 적용함으로써 응집 요소를 비활성화 시킨 상태로 해석을 시작한 후, 해석 도중에 특정 조건을 만족하는 절점들에 대해서만 다중점 구속조건을 해제하여 응집요소를 선택적으로 활성화하는 전략을 사용하였다. 응집요소의 초기강성 및 다중점 구속조건 해제 지표가 균열전파 거동 및 계산시간에 미치는 영향을 체계적으로 조사하였다.

• 한국항공우주학회지
• /
• 제43권1호
• /
• pp.1-7
• /
• 2015

본 연구에서는 탄소섬유강화 복합재를 적층각과 적층순서에 따라 C-channel 형상에서 발생하는 스프링-인을 유한요소해석(ABAQUS)을 통해 예측하였다. 복합재 제작공정에서 냉각시의 큰 온도차 및 적층각에 따른 열팽창계수 및 화학적 수축계수의 차이로 인해 변형(스프링-인)이 발생한다. 이러한 변형은 제품의 품질과 직결되는 문제이며, 반드시 고려되어야 할 사항이다. 유한요소해석 시 CHILE모델과 화학적 수축을 고려한 서브루틴을 제작하여 적용하였으며, [0/X/Y/90]s case에 대해 X,Y를 $0{\sim}90^{\circ}$까지 변화시키며 각 case에 대한 스프링-인 발생량을 예측, 분석하였다.

• 한국추진공학회:학술대회논문집
• /
• 한국추진공학회 2017년도 제48회 춘계학술대회논문집
• /
• pp.936-938
• /
• 2017

본 논문에서는 발사체 및 무기체계의 연소관 등에 적용되고 있는 복합재의 볼트체결부에 대한 점진적 파손 해석을 수행하였다. 해석에 사용된 Hashin 파손 판정식은 복합재 파손모드에 따라 섬유 인장 파손 모드(Fiber tensile failure mode), 섬유 압축 파손 모드(Fiber compressive failure mode), 기지 인장 파손 모드(Matrix tensile failure mode), 기지 압축 파손 모드(Matrix compressive failure mode)의 4가지 모드로 고려되었으며, 이를 이용해 user subroutine인 UMAT을 개발하였다. 점진적 파손 해석을 통해 복합재 볼트체결부에 대한 파손강도를 예측 하였으며, 이를 시편 시험 결과와 비교하였다.

• 한국소성가공학회:학술대회논문집
• /
• 한국소성가공학회 2005년도 춘계학술대회 논문집
• /
• pp.159-162
• /
• 2005

The milli-components for electronic and medical device etc. have been manufactured by conventional process. Forming and machining process for those milli-components need tremendous cost and time because products require higher dimensional accuracy than the conventional ones. For instance, conventional mechanical punching process has many drawbacks for applying to high accuracy products. The final radius of hole can be varied and burr which interrupting another procedure is generated. Hydro-mechanical punching process makes possible to reduce amount of burr and obtain the fine shearing surface using the operating fluid. Hydrostatic pressure retards occurrence of initial crack and induces to locate the fracture surface in the middle of sheet to thickness direction. In this paper, Hydro-mechanical punching process is analyzed using finite element method and the effect of hydrostatic pressure is evaluated during punching process. The prediction of fracture is performed adopting the various ductile fracture criteria such as Cockcroft, Brozzo and Oyane's criterion using a user subroutine in ABAQUS explicit.

• 한국항공우주학회지
• /
• 제46권11호
• /
• pp.892-901
• /
• 2018

본 연구에서는 극초음속 비행체의 공력/열/탄성학적 거동을 반영할 수 있는 효율적인 공력 열하중 요소를 개발하였다. 빈번하게 설계 변경이 이루어지는 초기 설계 단계에서 효율적으로 사용될 수 있도록 준 해석적인 관계식을 적용하여 공력 하중과 열 하중을 구조 변형의 함수로 기술하고, 이를 기반으로 공력 열하중 요소를 정식화하였다. 정식화된 요소는 상용 프로그램의 사용자 서브루틴 형태로 구현하였으며, 이를 이용하여 극초음속 비행체 조종면의 공력/열/탄성학적 유한요소 연계해석을 수행하고 그 유용성을 확인하였다.

• 한국군사과학기술학회지
• /
• 제26권5호
• /
• pp.371-383
• /
• 2023

Artillery gun tube experiences very high pressure according to the blast of propellant charge. Therfore, it is essential to guarantee the structural safety of the gun tube. On the other hand, weight reduction of gun tube is also a crucial design factor since the agility of artillery vehicle directly leads to its survivability. In this line of thought, this work proposed an efficient design procedure which utilizes the convex combination of breech pressure and projectile base pressure time histories. Its efficiency is verified by comparing with other procedures. Other procedures utilize different computed max pressure rather than the convex combination design pressure. Additionally, a transient analysis is carried out considering the projectile movement and the corresponding pressure distribution through the newly developed ABAQUS user-subroutine. The analysis confirms the structural safety of the lightweight gun tube designed by the proposed method.

• 대한조선학회논문집
• /
• 제48권3호
• /
• pp.275-280
• /
• 2011

In the present study, a unified viscoplastic-damage model has been applied in order to describe the mechanical characteristics of fresh water ice such as nonlinear material behavior and volume fraction. The strain softening phenomenon of fresh water ice under quasi-static compressive loading has been evaluated based on unified viscoplastic model. The material degradation such as growth of slip/fraction has quite close relation with material inside damage. The volume fraction phenomenon of fresh water ice has been identified based on volume fraction (nucleation and growth of damage) model. The viscoplastic-damage model has been transformed to the fully implicit formulation and the discretized formulation has been implemented to ABAQUS user defined subroutine (User MATerial: UMAT) for the benefit of application of commercial finite element program. The proposed computational analysis method has been compared to uni-axial compression test of fresh water ice in order to validate the compatibilities, clarities and usefulness.

• Applied Science and Convergence Technology
• /
• 제24권4호
• /
• pp.102-110
• /
• 2015

Fluid model based numerical analysis is done to simulate a plasma processing system with electrodes at floating potential. $V_f$ is a function of electron temperature, electron mass and ion mass. Commercial plasma fluid simulation softwares do not provide options for floating electrode boundary value condition. We developed a user subroutine in CFD-ACE+ and compared four different cases: grounded, dielectric, zero normal electric field and floating electric potential for a 2D-CCP (capacitively coupled plasma) with a ring electrode.